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Suzuki GSX-R 1000 Service Manual: Front brake components

Suzuki GSX-R 1000 Service Manual / Brake / Front brakes / Repair instructions / Front brake components

Suzuki GSX-R. Front brake components



  1. Seal set
  2. Piston and seal set
  3. Brake pad spring
  4. Brake pad set
  5. Front brake disc
  6. 7.5
    N·m (0.75 Kgf-m, 5.5 Lbf-ft)
  7. 15 N·m (1.5
    Kgf-m, 11.0 Lbf-ft)
  8. 39 N·m (3.9
    Kgf-m, 28.0 Lbf-ft)
  9. 18 N·m (1.8
    Kgf-m, 13.0 Lbf-ft)

Apply thread lock to the
thread part.

Apply brake fluid.


Do not reuse.
Repair instructions
...

Front brake pad inspection
The extent of brake pads wear can be checked by observing the grooved limit line “a” on the pads. When the wear exceeds the grooved limit line, replace the pads with new ones. Refer to “front brak ...

Other materials:

Rear brake hose removal and installation
Removal Drain brake fluid. Refer to “brake fluid replacement” .  Remove the rear brake hoses as shown in the rear brake hose routing diagram. Refer to “rear brake hose routing diagram” . Installation Caution the seal washers should be replaced with new ones to prevent ...

Engine bottom side disassembly
Note the crankcase must be separated to service the crankshaft and conrod. Remove the engine assembly from the frame. Refer to “engine assembly removal” .  Remove the engine top side (1). Refer to “engine top side disassembly” . Crankcase breather (pcv) cover R ...

Front brake master cylinder parts inspection
Refer to “front brake master cylinder / brake lever disassembly and assembly” . Master cylinder Inspect the master cylinder bore for any scratches or other damage Piston / rubber parts Inspect the piston surface for any scratches or other damage. Inspect the primary cup, secondary cup ...

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