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Suzuki GSX-R 1000 Service Manual: Front brake components

Suzuki GSX-R 1000 Service Manual / Brake / Front brakes / Repair instructions / Front brake components

Suzuki GSX-R. Front brake components



  1. Seal set
  2. Piston and seal set
  3. Brake pad spring
  4. Brake pad set
  5. Front brake disc
  6. 7.5
    N·m (0.75 Kgf-m, 5.5 Lbf-ft)
  7. 15 N·m (1.5
    Kgf-m, 11.0 Lbf-ft)
  8. 39 N·m (3.9
    Kgf-m, 28.0 Lbf-ft)
  9. 18 N·m (1.8
    Kgf-m, 13.0 Lbf-ft)

Apply thread lock to the
thread part.

Apply brake fluid.


Do not reuse.
Repair instructions
...

Front brake pad inspection
The extent of brake pads wear can be checked by observing the grooved limit line “a” on the pads. When the wear exceeds the grooved limit line, replace the pads with new ones. Refer to “front brak ...

Other materials:

Piston and piston ring inspection
Refer to “piston ring removal and installation” . Piston diameter Measure the piston diameter using the micrometer at 15 mm (0.6 In) “a” from the skirt end. If the piston diameter is less than the service limit, replace the piston. Special tool (a): 09900–20203 (micrometer (50 – 75 mm)) Pis ...

Rear suspension assembly construction
Rear shock absorber mounting bolt (upper) Rear shock absorber mounting nut (lower) Cushion rod mounting nut (front) Cushion rod mounting nut (rear) Cushion lever mounting nut Swingarm pivot nut Swingarm pivot boss nut Swingarm pivot shaft Swingarm ...

Loading limit
Warning Overloading or improper loading can cause lose of motorcycle control and this may result in an accident. Follow loading limits and loading guidelines in this manual. Never exceed the g.V.W. (Gross vehicle weight) of this motorcycle. The g.V.W. Is the ...

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