Suzuki GSX-R 1000 Service Manual: Repair instructions

Front brakes

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Front brake components

Seal set Piston and seal set Brake pad spring Brake pad set Front brake disc 7.5 N·m (0.75 Kgf-m, 5.5 Lbf-ft) 15 N·m (1.5 Kgf-m, 11.0 Lbf-ft) ...

Other materials:

Spring pre-load adjustment
To change the spring pre-load, turn the adjuster 1 clockwise or counterclockwise. Turning the adjuster clockwise will increase the spring pre-load. Turning the adjuster counterclockwise will decrease the spring pre-load. There are five grooved lines on the side of the adjuster 1 for re ...

Gearshift shaft oil seal / bearing removal and installation
Removal Remove the gearshift shaft. Refer to “gearshift shaft / gearshift cam plate removal and installation” .  Remove the gearshift shaft oil seal (1). Remove the bearings (2) and (3) with the special tools. Special tool (a): 09921–20210 (bearing remover (12 mm)) ...

Clamp
Clamp the wire harness at such positions as indicated in “wiring harness routing diagram” in section 9a .  Bend the clamp properly so that the wire harness is clamped securely.  In clamping the wire harness, use care not to allow it to hang down.  Do not use wire or an ...