Suzuki GSX-R 1000 Service Manual: Repair instructions

Front brakes

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Front brake components

Seal set Piston and seal set Brake pad spring Brake pad set Front brake disc 7.5 N·m (0.75 Kgf-m, 5.5 Lbf-ft) 15 N·m (1.5 Kgf-m, 11.0 Lbf-ft) ...

Other materials:

Cylinder head related parts inspection
Refer to “cylinder head disassembly and assembly” . Cylinder head distortion Decarbonize the combustion chambers.  Check the gasket surface of the cylinder head for distortion. Use a straightedge and thickness gauge. Take clearance readings at several places. If readings exceed the ...

Throttle body removal and installation
Removal Remove the side cowlings. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Remove the air cleaner box. Refer to “air cleaner box removal and installation” .  Remove the clamps (1).  Disconnect the iap sensor (2) from the vacuum ...

Steering / steering damper related parts inspection
Refer to “steering / steering damper removal and installation” . Inspect the removed parts for the following abnormalities: Steering stem Distortion of the steering stem and brackets. Bearing Bearing wear or damage  abnormal bearing noise  race wear or damage &nbs ...