Suzuki GSX-R 1000 Service Manual: Repair instructions

Front brakes

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Front brake components

Seal set Piston and seal set Brake pad spring Brake pad set Front brake disc 7.5 N·m (0.75 Kgf-m, 5.5 Lbf-ft) 15 N·m (1.5 Kgf-m, 11.0 Lbf-ft) ...

Other materials:

DTC “c62” (p0443): evap system purge control solenoid valve circuit malfunction (e-33 only)
Detected condition and possible cause Detected condition Possible cause Evap system purge control valve voltage is not input to ecm. Evap system purge control valve circuit open or short. Evap system purge control valve malfunction. Ecm malfunction. ...

Crankshaft thrust clearance inspection and selection
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Inspection With the crankshaft’s right-side and left-side thrust bearings inserted into the upper crankcase.  Measure the thrust clearance “a” between the leftside thrust bearing and ...

Rear brake caliper disassembly and assembly
Refer to “rear brake caliper removal and installation” . Disassembly Remove the pad spring (1) and rubber boot (2) from the caliper. Place a rag over the piston to prevent it from popping out and then force out the piston using compressed air. Caution do not use hig ...