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Suzuki GSX-R 1000 Service Manual: Front brake disc removal and installation

Suzuki GSX-R 1000 Service Manual / Brake / Front brakes / Repair instructions / Front brake disc removal and installation

Removal

  1. Remove the front wheel assembly. Refer to front wheel assembly removal and installation in section 2d .
  2.  Remove the front brake disc.

Suzuki GSX-R. Front brake disc removal and installation


Installation

Install the front brake disc in the reverse order of removal. Pay attention to the following points:

: Thread lock cement
9900032130 (thread lock cement super 1360 or equivalent)

Tightening torque brake disc bolt (front) (a): 18 nm (1.8 Kgf-m, 13.0 Lbf-ft)

Suzuki GSX-R. Front brake disc removal and installation


Front brake caliper parts inspection
Refer to front brake caliper disassembly and assembly . Brake caliper cylinder Inspect the brake caliper cylinder wall for nicks, scratches or other damage. If any damage is found, replace the c ...

Front brake disc inspection
Brake disc thickness Check the brake disc for damage or cracks and measure the thickness using the micrometer. Replace the brake disc if the thickness is less than the service limit or if defect ...

Other materials:

Oil pressure indicator inspection
Inspect the oil pressure indicator in the following procedures: Note before inspecting the oil pressure switch, check if the engine oil level is correct. Refer to engine oil and filter replacement in section 0b . Remove the left side cowling. Refer to exterior parts remov ...

Crankshaft thrust clearance inspection and selection
Refer to engine bottom side disassembly (page 1d- 49). Refer to engine bottom side assembly . Inspection With the crankshafts right-side and left-side thrust bearings inserted into the upper crankcase.  Measure the thrust clearance a between the leftside thrust bearing and ...

Rod guide case tightening torque
Tighten the rod guide case in the following procedures: measure the effective length l of the torque wrench. Calculate the reading torque on the torque wrench by use of the formula shown below. Special tool (a): 0994084710 (rod guide case wrench) T: reading torque on the torq ...

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