Suzuki GSX-R 1000 Service Manual: Front brake disc removal and installation
Removal
- Remove the front wheel assembly. Refer to “front wheel assembly removal and installation” in section 2d .
- Remove the front brake disc.
Installation
Install the front brake disc in the reverse order of removal. Pay attention to the following points:
- make sure that the brake disc is clean and free of any grease.
- Apply thread lock to the brake disc bolts (1) and tighten them to the specified torque.
: Thread lock cement
99000–32130
(thread lock cement super “1360” or
equivalent)
Tightening torque brake disc bolt (front) (a): 18 n·m (1.8 Kgf-m, 13.0 Lbf-ft)
Front brake caliper parts inspection
Refer to “front brake caliper disassembly and assembly” .
Brake caliper cylinder
Inspect the brake caliper cylinder wall for nicks,
scratches or other damage. If any damage is found,
replace the c ...
Front brake disc inspection
Brake disc thickness
Check the brake disc for damage or cracks and measure
the thickness using the micrometer.
Replace the brake disc if the thickness is less than the
service limit or if defect ...
Other materials:
Cylinder head disassembly and assembly
Refer to “engine top side disassembly” .
Refer to “engine top side assembly” .
Caution
identify the position of each removed part.
Organize the parts in their respective groups
(i.E., Intake, exhaust, no. 1 Or no. 2) So that
they can be installed in their original
locations ...
Handlebar removal and installation
Removal
Remove the following parts from the left handlebar.
left handlebar switch box (1)
handlebar balancer (2)
grip rubber (3)
clutch cable (4)
Remove the following parts from the right handlebar.
right handlebar switch box (5)
...
Cooling fan inspection
Cooling fan operating temperature
standard
(on → off): approx. 100 ?‹C (212 ƒ‹f)
(off → on): approx. 105 ?‹C (221 ƒ‹f)
Inspect the cooling fan in the following procedures:
disconnect the cooling fan motor coupler (1).
Test the cooling fan motor for load ...