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Suzuki GSX-R 1000 Service Manual: Front brake disc removal and installation

Suzuki GSX-R 1000 Service Manual / Brake / Front brakes / Repair instructions / Front brake disc removal and installation

Removal

  1. Remove the front wheel assembly. Refer to front wheel assembly removal and installation in section 2d .
  2.  Remove the front brake disc.

Suzuki GSX-R. Front brake disc removal and installation


Installation

Install the front brake disc in the reverse order of removal. Pay attention to the following points:

: Thread lock cement
9900032130 (thread lock cement super 1360 or equivalent)

Tightening torque brake disc bolt (front) (a): 18 nm (1.8 Kgf-m, 13.0 Lbf-ft)

Suzuki GSX-R. Front brake disc removal and installation


Front brake caliper parts inspection
Refer to front brake caliper disassembly and assembly . Brake caliper cylinder Inspect the brake caliper cylinder wall for nicks, scratches or other damage. If any damage is found, replace the c ...

Front brake disc inspection
Brake disc thickness Check the brake disc for damage or cracks and measure the thickness using the micrometer. Replace the brake disc if the thickness is less than the service limit or if defect ...

Other materials:

Rear shock absorber adjustment
After installing the rear suspension, adjust the spring pre-load and damping force as follows: Spring pre-load adjustment The set length 179.3 Mm (7.06 In) provides the maximum spring pre-load. The set length 189.3 Mm (7.45 In) provides the minimum spring pre-load. Std position 184.3 ...

Generator inspection
Generator coil resistance Remove the left side cowling. Refer to exterior parts removal and installation in section 9d .  Disconnect the generator coupler (1). Measure the resistance between the three lead wires. If the resistance is out of specified value, replace the ...

Precautions
Precautions for wheel and tire Proper tire pressure and proper tire loading are important factors. Over loading tire can lead to tire failure and loss of motorcycle control.  Under-inflated tires make smooth cornering difficult, and can result in rapid tire wear. ...

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