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Suzuki GSX-R 1000 Service Manual: Front brake caliper parts inspection

Suzuki GSX-R 1000 Service Manual / Brake / Front brakes / Repair instructions / Front brake caliper parts inspection

Refer to “front brake caliper disassembly and assembly” .

Brake caliper cylinder

Inspect the brake caliper cylinder wall for nicks, scratches or other damage. If any damage is found, replace the caliper with a new one.

Suzuki GSX-R. Brake caliper cylinder


Brake caliper piston

Inspect the surface of brake caliper pistons for any scratches or other damage. If any damage is found, replace the pistons with a new set.

Suzuki GSX-R. Brake caliper piston


Brake pad mounting pin

Inspect the brake pad mounting pins for wear and other damage. If any damage is found, replace the mounting pins with new ones.

Suzuki GSX-R. Brake pad mounting pin


Brake pad spring

Inspect the brake pad spring for damage and excessive bend. If any damage is found, replace it with a new one.

Suzuki GSX-R. Brake pad spring


Front brake caliper disassembly and assembly
Refer to “front brake caliper removal and installation” . Note the right and left calipers are installed symmetrically and therefore the disassembly procedure for one side is the same ...

Front brake disc removal and installation
Removal Remove the front wheel assembly. Refer to “front wheel assembly removal and installation” in section 2d .  Remove the front brake disc. Installation Install the front bra ...

Other materials:

Fuel pump relay inspection
Refer to “electrical components location” in section 0a . Inspect the fuel pump relay in the following procedures:  remove the frame covers. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Remove the fuel pump relay (1). First, check f ...

DTC “c23” (p1651-h/l): to sensor circuit malfunction
Detected condition and possible cause Detected condition Possible cause C23 The sensor voltage should be the following for 2 sec. And more, after ignition switch is turned on. 0.2 V ≤ Sensor voltage < 4.8 V To sensor circuit open or shor ...

Swingarm bearing removal and installation
Removal Remove the swingarm. Refer to “swingarm removal and installation” .  Remove the swingarm pivot bearings (1) using the special tool. Special tool (a): 09921–20240 (bearing remover set) Remove the center spacer (2). Remove the cushion lever bearing (3) usin ...

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