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Suzuki GSX-R 1000 Service Manual: Front brake caliper parts inspection

Suzuki GSX-R 1000 Service Manual / Brake / Front brakes / Repair instructions / Front brake caliper parts inspection

Refer to front brake caliper disassembly and assembly .

Brake caliper cylinder

Inspect the brake caliper cylinder wall for nicks, scratches or other damage. If any damage is found, replace the caliper with a new one.

Suzuki GSX-R. Brake caliper cylinder


Brake caliper piston

Inspect the surface of brake caliper pistons for any scratches or other damage. If any damage is found, replace the pistons with a new set.

Suzuki GSX-R. Brake caliper piston


Brake pad mounting pin

Inspect the brake pad mounting pins for wear and other damage. If any damage is found, replace the mounting pins with new ones.

Suzuki GSX-R. Brake pad mounting pin


Brake pad spring

Inspect the brake pad spring for damage and excessive bend. If any damage is found, replace it with a new one.

Suzuki GSX-R. Brake pad spring


Front brake caliper disassembly and assembly
Refer to front brake caliper removal and installation . Note the right and left calipers are installed symmetrically and therefore the disassembly procedure for one side is the same ...

Front brake disc removal and installation
Removal Remove the front wheel assembly. Refer to front wheel assembly removal and installation in section 2d .  Remove the front brake disc. Installation Install the front bra ...

Other materials:

Ignition switch inspection
Inspect the ignition switch in the following procedures:  remove the air cleaner box. Refer to air cleaner box removal and installation in section 1d .  Disconnect the ignition switch lead wire coupler (1). Inspect the ignition switch for continuity with a tester. If ...

Specifications
Service data Electrical unit: mm Tightening torque specifications Note the specified tightening torque is described in the following. Starter motor components Reference: for the tightening torque of fastener not specified in this section, refer to tightening to ...

Camshaft inspection
Refer to engine top side disassembly . Refer to engine top side assembly . Camshaft identification The exhaust camshaft has the embossed letters ex and the intake camshaft has the embossed letters in. Cam wear Check the camshaft for wear or damage. Measure the cam height a w ...

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