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Suzuki GSX-R 1000 Service Manual: Oil pan / oil pressure regulator / oil strainer removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Engine lubrication system / Repair instructions / Oil pan / oil pressure regulator / oil strainer removal and installation

Note

the oil pan/oil strainer/oil pressure regulator cannot be serviced with the engine installed in the frame.

Removal

  1. Remove the engine assembly from the frame. Refer to engine assembly removal in section 1d .
  2.  Remove the plate (1).
  3.  Remove the oil pan (2).

Suzuki GSX-R. Removal


  1. Remove the gasket (3).
  2.  Remove the oil pressure regulator (4) and oil strainer (5).

Suzuki GSX-R. Removal


  1. Remove the o-ring (6).

Suzuki GSX-R. Removal


Installation

Installation is in the reverse order of removal. Pay attention to the following points:

Caution

use a new o-ring to prevent oil leakage.

: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Installation


Caution

use a new o-ring to prevent oil leakage.

: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Installation


Caution

use new gasket to prevent oil leakage.

Suzuki GSX-R. Installation


: Thread lock cement
9900032110 (thread lock cement super 1322 or equivalent)

Tightening torque oil pan bolt: 10 nm (1.0 Kgf-m, 7.0 Lbf-ft)

Suzuki GSX-R. Installation


Repair instructions
Engine oil and filter replacement Refer to engine oil and filter replacement in section 0b . Engine oil level inspection Refer to engine oil and filter replacement in section 0b . ...

Oil pressure regulator / oil strainer inspection
Refer to oil pan / oil pressure regulator / oil strainer removal and installation . Oil pressure regulator Inspect the operation of the oil pressure regulator by pushing the piston with a prope ...

Other materials:

Tire removal and installation
Removal The most critical factor of a tubeless tire is the seal between the wheel rim and the tire bead. For this reason, it is recommended to use a tire changer that can satisfy this sealing requirement and can make the operation efficient as well as functional.  Removal the wheel ass ...

Loading guidelines
This motorcycle is primarily intended to carry small items when you are not riding with a passenger. Follow the guidelines below to carry a passenger or cargo:  balance the load between the left and right side of the motorcycle and fasten it securely.  Place cargo weight as ...

Battery removal and installation
Removal Remove the front seat. Refer to exterior parts removal and installation in section 9d (page 9d- 6).  Disconnect the battery () lead wire (1).  Disconnect the battery (+) lead wire (2). Note be sure to disconnect the battery () lead wire (1) first, th ...

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