Suzuki GSX-R 1000 Service Manual: Oil pan / oil pressure regulator / oil strainer removal and installation
| Note the oil pan/oil strainer/oil pressure regulator cannot be serviced with the engine installed in the frame. |
Removal
- Remove the engine assembly from the frame. Refer to “engine assembly removal” in section 1d .
- Remove the plate (1).
- Remove the oil pan (2).
- Remove the gasket (3).
- Remove the oil pressure regulator (4) and oil strainer (5).
- Remove the o-ring (6).
Installation
Installation is in the reverse order of removal. Pay attention to the following points:
- apply grease to new o-ring (1).
| Caution use a new o-ring to prevent oil leakage. |
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
- Install the oil strainer (2).
- Apply grease to new o-ring (3).
| Caution use a new o-ring to prevent oil leakage. |
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
- Push in the oil pressure regulator (4) to the oil pump as shown
- Install new gasket (5).
| Caution use new gasket to prevent oil leakage. |
- Apply thread lock to the plate bolts “a”.
: Thread lock cement
99000–32110
(thread lock cement super “1322” or
equivalent)
- Tighten the oil pan bolts and plate bolts diagonally to the specified torque.
Tightening torque oil pan bolt: 10 n·m (1.0 Kgf-m, 7.0 Lbf-ft)
Repair instructions
Engine oil and filter replacement
Refer to “engine oil and filter replacement” in section 0b .
Engine oil level inspection
Refer to “engine oil and filter replacement” in section 0b . ...
Oil pressure regulator / oil strainer
inspection
Refer to “oil pan / oil pressure regulator / oil strainer removal and
installation” .
Oil pressure regulator
Inspect the operation of the oil pressure regulator by
pushing the piston with a prope ...
Other materials:
Special tools and equipment
Recommended service material
Note
required service material is also described in the following.
“Front fork components”
Special tool
...
Tires
Warning
Failure to follow these warnings
may result in an accident
due to tire failure. The tires on
your motorcycle form the crucial
link between your motorcycle
and the road.
Follow these instructions:
check tire condition and
pressure, and adjust pres ...
Fuel mesh filter inspection and cleaning
Inspect the fuel mesh filter in the following procedures:
remove the fuel mesh filter. Refer to “fuel pump disassembly and
assembly” .
If the fuel mesh filter is clogged with foreign particles,
it hinders smooth gasoline flow resulting in loss of
engine power. Such a filter ...