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Suzuki GSX-R 1000 Service Manual: Oil pan / oil pressure regulator / oil strainer removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Engine lubrication system / Repair instructions / Oil pan / oil pressure regulator / oil strainer removal and installation

Note

the oil pan/oil strainer/oil pressure regulator cannot be serviced with the engine installed in the frame.

Removal

  1. Remove the engine assembly from the frame. Refer to engine assembly removal in section 1d .
  2.  Remove the plate (1).
  3.  Remove the oil pan (2).

Suzuki GSX-R. Removal


  1. Remove the gasket (3).
  2.  Remove the oil pressure regulator (4) and oil strainer (5).

Suzuki GSX-R. Removal


  1. Remove the o-ring (6).

Suzuki GSX-R. Removal


Installation

Installation is in the reverse order of removal. Pay attention to the following points:

Caution

use a new o-ring to prevent oil leakage.

: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Installation


Caution

use a new o-ring to prevent oil leakage.

: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Installation


Caution

use new gasket to prevent oil leakage.

Suzuki GSX-R. Installation


: Thread lock cement
9900032110 (thread lock cement super 1322 or equivalent)

Tightening torque oil pan bolt: 10 nm (1.0 Kgf-m, 7.0 Lbf-ft)

Suzuki GSX-R. Installation


Repair instructions
Engine oil and filter replacement Refer to engine oil and filter replacement in section 0b . Engine oil level inspection Refer to engine oil and filter replacement in section 0b . ...

Oil pressure regulator / oil strainer inspection
Refer to oil pan / oil pressure regulator / oil strainer removal and installation . Oil pressure regulator Inspect the operation of the oil pressure regulator by pushing the piston with a prope ...

Other materials:

Water pump related parts inspection
Refer to water pump disassembly and assembly . Mechanical seal Visually inspect the mechanical seal for damage, with particular attention given to the sealing face. Replace the mechanical seal that shows indications of leakage. Oil seal Visually inspect the oil seal for damage, with p ...

Location of parts
ciutch lever  left handlebar switches indicator lights tachometer ignition switch front brake fluid reservoir  right handlebar switches throttle grip  front brake lever  fuel tank cap front suspension spring pre-load and rebound damping force ...

Carrying a passenger
Carrying a passenger, when done correctly, is a great way to share the joy of motorcycling. You will have to alter your riding style somewhat since the extra weight of a passenger will affect handling and braking. You may also need to adjust tire pressures and suspension; please refer to the ...

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