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Suzuki GSX-R 1000 Service Manual: Oil pan / oil pressure regulator / oil strainer removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Engine lubrication system / Repair instructions / Oil pan / oil pressure regulator / oil strainer removal and installation

Note

the oil pan/oil strainer/oil pressure regulator cannot be serviced with the engine installed in the frame.

Removal

  1. Remove the engine assembly from the frame. Refer to “engine assembly removal” in section 1d .
  2.  Remove the plate (1).
  3.  Remove the oil pan (2).

Suzuki GSX-R. Removal


  1. Remove the gasket (3).
  2.  Remove the oil pressure regulator (4) and oil strainer (5).

Suzuki GSX-R. Removal


  1. Remove the o-ring (6).

Suzuki GSX-R. Removal


Installation

Installation is in the reverse order of removal. Pay attention to the following points:

Caution

use a new o-ring to prevent oil leakage.

: Grease 99000–25010 (suzuki
super grease “a” or equivalent)

Suzuki GSX-R. Installation


Caution

use a new o-ring to prevent oil leakage.

: Grease 99000–25010 (suzuki
super grease “a” or equivalent)

Suzuki GSX-R. Installation


Caution

use new gasket to prevent oil leakage.

Suzuki GSX-R. Installation


: Thread lock cement
99000–32110 (thread lock cement super “1322” or equivalent)

Tightening torque oil pan bolt: 10 n·m (1.0 Kgf-m, 7.0 Lbf-ft)

Suzuki GSX-R. Installation


Repair instructions
Engine oil and filter replacement Refer to “engine oil and filter replacement” in section 0b . Engine oil level inspection Refer to “engine oil and filter replacement” in section 0b . ...

Oil pressure regulator / oil strainer inspection
Refer to “oil pan / oil pressure regulator / oil strainer removal and installation” . Oil pressure regulator Inspect the operation of the oil pressure regulator by pushing the piston with a prope ...

Other materials:

Schematic and routing diagram
Engine lubrication system chart diagram Engine lubrication circuit diagram ...

Oil jet removal and installation
Piston cooling oil jet Removal Remove the engine assembly. Refer to “engine assembly removal” in section 1d .  Remove the crankshaft assembly. Refer to “engine bottom side disassembly” in section 1d (page 1d- 49).  Remove the piston cooling oil jets (1) from the upper cra ...

Front fork removal and installation
Note the right and left front forks are installed symmetrically and therefore the removal procedure for one side is the same as that for the other side. Removal Remove the front wheel. Refer to “front wheel assembly removal and installation” in section 2d . ...

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