Suzuki GSX-R 1000 Service Manual: Oil pan / oil pressure regulator / oil strainer removal and installation
| Note the oil pan/oil strainer/oil pressure regulator cannot be serviced with the engine installed in the frame. |
Removal
- Remove the engine assembly from the frame. Refer to “engine assembly removal” in section 1d .
- Remove the plate (1).
- Remove the oil pan (2).
- Remove the gasket (3).
- Remove the oil pressure regulator (4) and oil strainer (5).
- Remove the o-ring (6).
Installation
Installation is in the reverse order of removal. Pay attention to the following points:
- apply grease to new o-ring (1).
| Caution use a new o-ring to prevent oil leakage. |
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
- Install the oil strainer (2).
- Apply grease to new o-ring (3).
| Caution use a new o-ring to prevent oil leakage. |
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
- Push in the oil pressure regulator (4) to the oil pump as shown
- Install new gasket (5).
| Caution use new gasket to prevent oil leakage. |
- Apply thread lock to the plate bolts “a”.
: Thread lock cement
99000–32110
(thread lock cement super “1322” or
equivalent)
- Tighten the oil pan bolts and plate bolts diagonally to the specified torque.
Tightening torque oil pan bolt: 10 n·m (1.0 Kgf-m, 7.0 Lbf-ft)
Repair instructions
Engine oil and filter replacement
Refer to “engine oil and filter replacement” in section 0b .
Engine oil level inspection
Refer to “engine oil and filter replacement” in section 0b . ...
Oil pressure regulator / oil strainer
inspection
Refer to “oil pan / oil pressure regulator / oil strainer removal and
installation” .
Oil pressure regulator
Inspect the operation of the oil pressure regulator by
pushing the piston with a prope ...
Other materials:
Muffler / muffler chamber / exhaust pipe
removal and installation
Removal
Loosen the muffler connecting bolts (1).
Remove the mufflers (2) by removing the mounting
bolt and nut (3).
Note
support the muffler to prevent it from falling.
Remove the side cowlings. Refer to “exterior parts
removal and installation” in secti ...
Gearshift lever height inspection and
adjustment
Inspect and adjust the gearshift lever height in the
following procedures:
inspect the gearshift lever height “a” between the
lever top and footrest.
Adjust the gearshift lever height if necessary.
Gearshift lever height “a”
standard: 65 – 75 mm (2.6 – 3.0 In)
Loosen the l ...
Specifications
Service data
Clutch
unit: mm (in)
Tightening torque specifications
Note
the specified tightening torque is described in the following.
“Clutch control system components” “clutch components”
Reference: for the tightening torque of fastener not specified in this ...