Suzuki GSX-R 1000 Service Manual: Repair instructions

Diagnostic information and procedures

Engine lubrication symptom diagnosis Oil pressure check Check the engine oil pressure periodically. This will give a good indication of the condition of the moving parts. Note before ...

Oil pan / oil pressure regulator / oil strainer removal and installation

Note the oil pan/oil strainer/oil pressure regulator cannot be serviced with the engine installed in the frame. Removal Remove the engine assembly from the frame. Refer to “e ...

Other materials:

Starter motor inspection
Refer to “starter motor disassembly and assembly” . Carbon brush Inspect the carbon brushes for abnormal wear, cracks or smoothness in the brush holder. If either carbon brush is defective, replace the brush holder set with a new one. Measure the length “a” of the carbon brushes using a v ...

Side stand
An interlock switch is provided to cut off the ignition circuit when the side stand is down and the transmission is in any gear other than neutral. The side stand/ignition interlock switch works as follows:  if the side stand is down and the transmission is in gear, the engine ...

Fi system troubleshooting
Customer complaint analysis Record details of the problem (failure, complaint) and how it occurred as described by the customer. For this purpose, use of such an inspection form such as following will facilitate collecting information to the point required for proper analysis and diagnosis. ...