Suzuki GSX-R 1000 Service Manual: Repair instructions
Engine oil and filter replacement
Refer to “engine oil and filter replacement” in section 0b .
Engine oil level inspection
Refer to “engine oil and filter replacement” in section 0b .
- Oil pan / oil pressure regulator / oil strainer removal and installation
- Oil pressure regulator / oil strainer inspection
- Oil cooler / oil cooler hose inspection and cleaning
- Oil cooler / oil cooler hose removal and installation
- Oil jet removal and installation
- Oil jet inspection
- Oil pump removal and installation
- Oil pump inspection
Diagnostic information and procedures
Engine lubrication symptom diagnosis
Oil pressure check
Check the engine oil pressure periodically. This will give
a good indication of the condition of the moving parts.
Note
before ...
Oil pan / oil pressure regulator / oil strainer
removal and installation
Note
the oil pan/oil strainer/oil pressure regulator
cannot be serviced with the engine installed
in the frame.
Removal
Remove the engine assembly from the frame. Refer to “e ...
Other materials:
Specifications
Service data
Valve + guide
unit: mm (in)
Camshaft + cylinder head
unit: mm (in)
Cylinder + piston + piston ring
unit: mm (in)
Conrod + crankshaft
unit: mm (in)
Balancer
unit: mm (in)
Oil pump
Clutch
unit: mm (in)
Drive train
unit: mm (in) except ratio
...
Excva pulley inspection
Inspect the excva pulley in the following procedures:
remove the excva pulley. Refer to “excv cable removal and installation”
.
Visually inspect the excva pulley for wear and
damage. If there is anything unusual, replace the
pulley with a new one.
Install the pulle ...
Radiator cap inspection
Inspect the radiator cap in the following procedures:
remove the radiator cap. Refer to “cooling circuit inspection” .
Attach the radiator cap (1) to the radiator tester (2)
as shown.
Slowly apply pressure to the radiator cap.
If the radiator cap does not hold the pre ...