Suzuki GSX-R 1000 Service Manual: Repair instructions

Diagnostic information and procedures

Engine lubrication symptom diagnosis Oil pressure check Check the engine oil pressure periodically. This will give a good indication of the condition of the moving parts. Note before ...

Oil pan / oil pressure regulator / oil strainer removal and installation

Note the oil pan/oil strainer/oil pressure regulator cannot be serviced with the engine installed in the frame. Removal Remove the engine assembly from the frame. Refer to “e ...

Other materials:

Precautions
Keep away from fire or spark.  During disassembling, use care to minimize spillage of gasoline.  Spilled gasoline should be wiped off immediately.  Work in a well-ventilated area.  For e-33 models, drain fuel from the fuel tank before ...

Rear brake pad inspection
The extent of brake pads wear can be checked by observing the grooved limit line “a” on the pads. When the wear exceeds the grooved limit line, replace the pads with new ones. Refer to “rear brake pad replacement” . Caution replace the brake pad as a set, otherwise braking performa ...

Gearshift shaft / gearshift cam plate components
Gearshift shaft Gearshift cam drive plate Gearshift cam plate Gearshift cam stopper 19 N·m (1.9 Kgf-m, 13.5 Lbf-ft) 13 N·m (1.3 Kgf-m, 9.5 Lbf-ft) 8.5 N·m (0.85 Kgf-m, 6.0 Lbf-ft) Apply grease to oil seal lip. Apply thread l ...