Suzuki GSX-R 1000 Service Manual: Diagnostic information and procedures
Engine lubrication symptom diagnosis
Oil pressure check
Check the engine oil pressure periodically. This will give a good indication of the condition of the moving parts.
| Note before checking the oil pressure, check the following.
|
- Start the engine and check if the oil pressure indicator light is turned on. If the light stays on, check the oil pressure indicator light circuit. If the circuit is ok, check the oil pressure in the following manner.
- Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .
- Remove the oil pressure switch lead wire (1) and oil pressure switch (2).
- Install the special tools to the mounting hole of the oil pressure switch.
Special tool (a): 09915–74521 (adapter hose) (b): 09915–17410 (oil pressure gauge adapter) (c): 09915–77331 (oil pressure gauge (1000 kpa))
- Install the oil pressure switch (2) to the adapter.
- Warm up the engine as follows: summer: 10 min. At 2 000 r/min winter: 20 min. At 2 000 r/min
- after warming up, increase the engine speed to 3
000 r/min (observe the tachometer), and read the oil
pressure gauge.
If the oil pressure is lower or higher than the specification, the following causes may be considered.
Oil pressure specification 100 – 400 kpa (1.0 – 4.0 Kgf/cm2, 14 – 57 psi) at 3 000 r/min, oil temp. 60 °C (140 °f)
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High oil pressure |
Low oil pressure |
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- Stop the engine and remove the oil pressure gauge and attachment.
- Reinstall the oil pressure switch. Refer to “oil pressure switch removal and installation” .
- Check the engine oil level. Refer to “engine oil and filter replacement” in section 0b .
- Install the left side cowling. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).
Schematic and routing diagram
Engine lubrication system chart diagram
Engine lubrication circuit diagram
...
Repair instructions
Engine oil and filter replacement
Refer to “engine oil and filter replacement” in section 0b .
Engine oil level inspection
Refer to “engine oil and filter replacement” in section 0b . ...
Other materials:
Water pump related parts inspection
Refer to “water pump disassembly and assembly” .
Mechanical seal
Visually inspect the mechanical seal for damage, with
particular attention given to the sealing face.
Replace the mechanical seal that shows indications of
leakage.
Oil seal
Visually inspect the oil seal for damage, with p ...
Immobilizer description (for e-02, 19, 24, 51)
The immobilizer, an anti-theft system, is installed as a
standard equipment.
The immobilizer verifies that the key id agrees with ecm
id by means of radio communication through the
immobilizer antenna. When the id agreement is verified,
the system makes the engine ready to start.
...
Steering / steering damper removal and
installation
Removal
steering damper
Turn the ignition switch off.
Disconnect the steering damper solenoid coupler
(1).
Remove the lower bracket cover (2).
Remove the steering damper mounting nut (3) while
holding the lock-nut (4).
Remove the steering damper mounting bolt ( ...