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Suzuki GSX-R 1000 Service Manual: Spark plug inspection and cleaning

Inspect spark plug every 6 000 km (4 000 miles, 12 months)

Heat range

  1. Remove the spark plugs. Refer to “ignition coil and spark plug removal and installation” in section 1h .
  2.  Check spark plug heat range by observing electrode color. If the electrode of the spark plug is wet appearing or dark color, replace the spark plug with hotter type one. If it is white or glazed appearing, replace the spark plug with colder type one.

Heat range

Suzuki GSX-R. Heat range


  1. After finishing the spark plug inspection, reinstall the removed parts.

Tightening torque

Spark plug gap spark plug: 11 n·m (1.1 Kgf-m, 8.0 Lbf-ft)

  1. Remove the spark plugs. Refer to “ignition coil and spark plug removal and installation” in section 1h .
  2. Measure the spark plug gap using a wire gauge. If it is not within the specification, replace the spark plug.
Caution


  •  To prevent the damage of iridium center electrode, use a wire gauge to check the gap.
  •  Never adjust the spark plug gap.

Spark plug gap 0.8 – 0.9 Mm (0.031 – 0.035 In)

Suzuki GSX-R. Spark plug gap


  1. After finishing the spark plug inspection, reinstall the removed parts.

Tightening torque spark plug: 11 n·m (1.1 Kgf-m, 8.0 Lbf-ft)

Electrodes condition

  1. Remove the spark plugs. Refer to “ignition coil and spark plug removal and installation” in section 1h .
  2.  Check the worn or burnt condition of the electrodes.

    If it is extremely worn or burnt, replace the spark plug. And also replace the spark plug if it has a broken insulator, or damaged thread.

Caution


confirm the thread size and reach when replacing the plug. If the reach is too short, carbon will be deposited on the screw portion of the plug hole and engine damage may result.

  1. After finishing the spark plug inspection, reinstall the removed parts.

Tightening torque spark plug: 11 n·m (1.1 Kgf-m, 8.0 Lbf-ft)

Valve clearance inspection and adjustment
Inspect valve clearance initially every 24 000 km (14 500 miles, 48 months) Inspection Valve clearance adjustment must be checked and adjusted, a) at the time of periodic inspection, b) when the ...

Fuel line inspection
Inspect fuel line every 6 000 km (4 000 miles, 12 months) Inspect the fuel line in the following procedures:  lift and support the fuel tank. Refer to “fuel tank removal and installation” ...

Other materials:

Front brake pad replacement
Loosen the pad mounting pins (1).  Remove the brake caliper by removing the caliper mounting bolts (2).  Remove the pad mounting pins (1), brake pads and spring. Caution do not operate the brake lever while the pads are removed.   Note when ...

Ecm / various sensors
Since each component is a high-precision part, great care should be taken not to apply any severe impacts during removal and installation. Be careful not to touch the electrical terminals of the electronic parts (ecm, etc.). The static electricity from your body may damage them. ...

Oil pump inspection
Inspect the oil pump in the following procedures:  remove the oil pump. Refer to “oil pump removal and installation” .  Rotate the oil pump by hand and check that it moves smoothly. If it does not move smoothly, replace the oil pump assembly. Caution do not attempt t ...

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