Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Steering components

Suzuki GSX-R. Handlebars inspection



  1. Steering stem head nut
  2. Steering stem upper bracket
  3. Steering stem lock-nut
  4. Washer
  5. Steering stem nut
  6. Dust seal cover
  7. Dust seal
  8. Steering stem upper bearing
  9. Steering stem lower bearing
  10. Lower seal
  11. Steering stem lower bracket
  12. Steering stem lower bearing inner race
  13. 90
    Nm (9.0 Kgf-m, 65.0 Lbf-ft)
  14. 80 Nm
    (8.0 Kgf-m, 58.0 Lbf-ft)
  15. 45 Nm
    (4.5 Kgf-m, 32.5 Lbf-ft) then turn back 1/2 1/4
  16. 23 Nm
    (2.3 Kgf-m, 16.5 Lbf-ft)

Apply grease.


Do not reuse.

Handlebars inspection
Refer to handlebar removal and installation (page 6b- 2). Inspect the handlebars for distortion and damage. If any defect is found, replace the handlebar with a new one. ...

Steering damper construction
Steering damper Dust seal Bearing 23 Nm (2.3 Kgf-m, 16.5 Lbf-ft) Apply grease. ...

Other materials:

Break-in
The first 800 km (500 miles) is the most important in the life of your motorcycle. Proper operation during this break-in period will help assure maximum life and performance from your new motorcycle. The following guidelines explain proper break-in procedures. Maximum engine speed recommen ...

Front brake disc inspection
Brake disc thickness Check the brake disc for damage or cracks and measure the thickness using the micrometer. Replace the brake disc if the thickness is less than the service limit or if defect is found. Special tool (a): 0990020205 (micrometer (0 25 mm)) Brake disc thickness service ...

Front fork components
Front fork cap O-ring Rebound damping force adjuster rod Compression damping force adjuster rod Piston rod nut O-ring Piston ring Rod guide case Spring Piston rod Spring collar b Spring Spring collar a Slide bushing Outer tu ...

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