Suzuki GSX-R 1000 Service Manual: Steering components

Suzuki GSX-R 1000 Service Manual / Steering / Steering / handlebar / Repair instructions / Steering components

Suzuki GSX-R. Handlebars inspection

Steering stem head nut
Steering stem upper bracket
Steering stem lock-nut
Washer
Steering stem nut
Dust seal cover
Dust seal
Steering stem upper bearing
Steering stem lower bearing
Lower seal
Steering stem lower bracket
Steering stem lower bearing inner race
90
N·m (9.0 Kgf-m, 65.0 Lbf-ft)
80 N·m
(8.0 Kgf-m, 58.0 Lbf-ft)
45 N·m
(4.5 Kgf-m, 32.5 Lbf-ft) then turn back 1/2 – 1/4
23 N·m
(2.3 Kgf-m, 16.5 Lbf-ft)

Apply grease.

Do not reuse.

Handlebars inspection

Refer to “handlebar removal and installation” (page 6b- 2). Inspect the handlebars for distortion and damage. If any defect is found, replace the handlebar with a new one. ...

Steering damper construction

Steering damper Dust seal Bearing 23 N·m (2.3 Kgf-m, 16.5 Lbf-ft) Apply grease. ...

Other materials:

Location of labels
Read and follow all of the warnings labeled on your motorcycle. Make sure you understand all of the labels. Keep the labels on your motorcycle. Do not remove them for any reason. 1 Warning Keep windshield clean at all times. Clean only with a soh cloth and warm ...

Cooling fan inspection
Cooling fan operating temperature standard (on → off): approx. 100 ?‹C (212 ƒ‹f) (off → on): approx. 105 ?‹C (221 ƒ‹f) Inspect the cooling fan in the following procedures: disconnect the cooling fan motor coupler (1). Test the cooling fan motor for load ...

Regulated voltage inspection
Inspect the regulated voltage in the following procedures: remove the front seat. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6). Start the engine and keep it running at 5 000 r/min with the dimmer switch turned hi position. Measure the dc vo ...