Suzuki GSX-R 1000 Service Manual: Steering damper construction

Steering components

Steering stem head nut Steering stem upper bracket Steering stem lock-nut Washer Steering stem nut Dust seal cover Dust seal Steering stem upper bearing ...

Steering / steering damper removal and installation

Removal steering damper Turn the ignition switch off.  Disconnect the steering damper solenoid coupler (1). Remove the lower bracket cover (2). Remove the steering da ...

Other materials:

Engine sprocket removal and installation
Removal Remove the gearshift link arm (1) from the gearshift shaft. Note mark the gearshift shaft head at which the gearshift link arm slit set for correct reinstallation. Remove the speed sensor (2). Remove the engine sprocket cover (3). Support the ...

Front brake disc inspection
Brake disc thickness Check the brake disc for damage or cracks and measure the thickness using the micrometer. Replace the brake disc if the thickness is less than the service limit or if defect is found. Special tool (a): 09900–20205 (micrometer (0 – 25 mm)) Brake disc thickness service ...

Clutch installation
Install the primary driven gear assembly (1). Caution  if it is difficult to install the primary driven gear, rotate the crankshaft.  Be sure to engage the oil pump drive sprocket with the primary driven gear. Install the spacer (2) and bea ...