Removal steering damper
Steering
Caution do not work by using side stand. Do not support the motorcycle with exhaust pipe. Make sure that the motorcycle is supported securely. |
Note it is not necessary to remove the ignition switch from the upper bracket when servicing the steering system. |
Note when loosening the stem nuts, hold the steering stem lower bracket to prevent it from falling. |
Special tool
(a): 09940–14911 (steering stem nut
socket
wrench)
(b): 09940–14960 (steering stem nut
socket
wrench)
Installation
Install the steering in the reverse order of removal.
Pay attention to the following points:
Bearing
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
Steering stem nut
Special tool
(a): 09940–14911 (steering stem nut
socket
wrench)
(b): 09940–14960 (steering stem nut
socket
wrench)
Tightening torque steering stem nut (a): 45 n·m (4.5 Kgf-m, 32.5 Lbfft) then turn back 1/4 – 1/2
Note this adjustment will vary from motorcycle to motorcycle. |
Special tool
(a): 09940–14911 (steering stem nut
socket
wrench)
(b): 09940–14960 (steering stem nut
socket
wrench)
Tightening torque steering stem lock-nut (b): 80 n·m (8.0 Kgf-m, 58.0 Lbf-ft)
Steering stem upper bracket
Install the front forks and steering stem upper bracket in the following points:
Tightening torque steering stem head nut (a): 90 n·m (9.0 Kgf-m, 65.0 Lbf-ft)
Refer to “front fork removal and installation” in section 2b .
Steering damper
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
Tightening torque steering damper bolt (a): 23 n·m (2.3 Kgf-m, 16.5 Lbf-ft) steering damper nut (b): 23 n·m (2.3 Kgf-m, 16.5 Lbf-ft)
Inspection after installation
Drive chain replacement
Use the special tool in the following procedures, to cut
and rejoin the drive chain.
Note
when using the special tool, apply a small
quantity of grease to the threaded parts of
the special tool.
Special tool
: 09922–22711 (drive chain cutting
and joint
tool set)
Driv ...
DTC “c44” (p0130/p0135): ho2 sensor
(ho2s) circuit malfunction
Detected condition and possible cause
Detected condition
Possible cause
C44/P0130
Ho2 sensor output voltage is not input to
ecm during engine operation and running
condition.
Sensor voltage > 1.0 V
Ho2 sensor circuit is open or shorted to the po ...
Rear suspension components
Rear shock absorber
Rear shock absorber mounting nut
Cushion rod
Cushion rod mounting nut
Cushion lever
Cushion lever mounting nut
Swingarm pivot lock-nut
Swingarm pivot shaft
Swingarm pivot nut
Swingarm
Chain case
Plate
Chain adjus ...