Suzuki GSX-R 1000 Service Manual: Fastener removal and installation
Type a
Removal
- Depress the head of fastener center piece (1).
- Pull out the fastener (2).
Installation
- Let the center piece stick out toward the head so that the pawls “a” closes.
- Insert the fastener into the installation hole.
| Note to prevent the pawl “a” from damage, insert the fastener all the way into the installation hole. |
- Push in the head of center piece until it becomes flush with the fastener outside face.
Type b
Removal
- Pry up the head of fastener center piece (1) with a screw driver.
- Pull out the fastener “a”.
Installation
- Insert the fastener into the installation hole.
| Note to prevent the pawl (1) from damage, insert the fastener all the way into the installation hole. |
- Push in the head of center piece.
Rear view mirror construction
Body cowling
Cowling brace
Cushion
Turn signal lead wire
Turn signal lead
wire coupler
: locate the turn signal lead wire coupler (5) between the
mirro ...
Exterior parts removal and installation
Side frame cover
Removal
Note
the left and right side frame covers are
installed symmetrically and therefore the
removal/installation procedure for one side is
the same as that fo ...
Other materials:
Countershaft gear / driveshaft gear
disassembly and assembly
Refer to “transmission removal” and “transmission installation” .
Disassembly
Caution
identify the position of each removed part.
Organize the parts in their respective groups
(i.E., Drive or driven) so that they can be
reinstalled in their original positions.
Counte ...
Drive chain related components
Drive chain
Engine sprocket
Rear sprocket
Dust seal
Bearing
Retainer
Sprocket mounting drum
Wheel damper
145 N·m (14.5 Kgf-m,
105.0 Lbf-ft)
60 N·m
(6.0 Kgf-m, 43.0 Lbf-ft)
Apply grease
Apply thread lock to
thread p ...
Throttle body components
Fuel delivery pipe
Fuel delivery pipe t-joint
O-ring
Tp sensor
Stp sensor
Secondary fuel injector
Primary fuel injector
Cushion seal
Isc valve
Air screw
Vacuum hose
Evap system purge control solenoid valve
For e-33 only
3.5
...