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Suzuki GSX-R 1000 Service Manual: Radiator cap inspection

Inspect the radiator cap in the following procedures:

  1.  remove the radiator cap. Refer to cooling circuit inspection .
  2.  Attach the radiator cap (1) to the radiator tester (2) as shown.

Suzuki GSX-R. Radiator cap inspection


  1. Slowly apply pressure to the radiator cap.

    If the radiator cap does not hold the pressure for at least 10 seconds, replace it with a new one.

Radiator cap release pressure 93 123 kpa (0.9 1.2 Kgf/cm2, 13.2 17.5 Psi)

  1. After finishing the radiator cap inspection, reinstall the removed parts.
Cooling circuit inspection
Do not open the radiator cap when the engine is hot, as you may be injured by escaping hot liquid or vapor.  When removing the radiator cap tester, put a rag o ...

Radiator inspection and cleaning
Radiator hose inspection Refer to cooling system inspection in section 0b . Radiator inspection Inspect the radiator for water leaks. If any defects are found, replace the radiator with a new on ...

Other materials:

Tire condition and type
Tire condition and tire type affect motorcycle performance. Cuts or cracks in the tires can lead to tire failure and loss of motorcycle control. Worn tires are susceptible to puncture failures and subsequent loss of motorcycle control. Tire wear also affects the tire profile, changing moto ...

Handlebar components
Throttle grip Grip rubber Right handlebar switch box Left handlebar switch box Right handlebar Left handlebar Handlebar expander Handlebar balancer Apply handle grip bond. 23 Nm (2.3 Kgf-m, 16.5 Lbf-ft) 5.5 Nm (0.55 Kgf-m, 4.0 L ...

Engine stop switch inspection
Inspect the engine stop switch in the following procedures:  turn the ignition switch off.  Remove the air cleaner box. Refer to air cleaner box removal and installation in section 1d .  Disconnect the right handlebar switch coupler (1). Inspect the engine stop ...

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