Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Radiator cap inspection

Inspect the radiator cap in the following procedures:

  1.  remove the radiator cap. Refer to cooling circuit inspection .
  2.  Attach the radiator cap (1) to the radiator tester (2) as shown.

Suzuki GSX-R. Radiator cap inspection


  1. Slowly apply pressure to the radiator cap.

    If the radiator cap does not hold the pressure for at least 10 seconds, replace it with a new one.

Radiator cap release pressure 93 123 kpa (0.9 1.2 Kgf/cm2, 13.2 17.5 Psi)

  1. After finishing the radiator cap inspection, reinstall the removed parts.
Cooling circuit inspection
Do not open the radiator cap when the engine is hot, as you may be injured by escaping hot liquid or vapor.  When removing the radiator cap tester, put a rag o ...

Radiator inspection and cleaning
Radiator hose inspection Refer to cooling system inspection in section 0b . Radiator inspection Inspect the radiator for water leaks. If any defects are found, replace the radiator with a new on ...

Other materials:

Oil pressure indicator inspection
Inspect the oil pressure indicator in the following procedures: Note before inspecting the oil pressure switch, check if the engine oil level is correct. Refer to engine oil and filter replacement in section 0b . Remove the left side cowling. Refer to exterior parts remov ...

Cylinder head related parts inspection
Refer to cylinder head disassembly and assembly . Cylinder head distortion Decarbonize the combustion chambers.  Check the gasket surface of the cylinder head for distortion. Use a straightedge and thickness gauge. Take clearance readings at several places. If readings exceed the ...

Front brake master cylinder components
Reservoir cap Plate Diaphragm Reservoir tank Master cylinder Dust boot Piston set Brake lever Brake lever pivot bolt Brake lever pivot bolt lock-nut Brake light switch Brake hose union bolt Brake hose 23 Nm (2.3 Kgf-m, ...

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