Suzuki GSX-R 1000 Service Manual: Radiator cap inspection
Inspect the radiator cap in the following procedures:
- remove the radiator cap. Refer to “cooling circuit inspection” .
- Attach the radiator cap (1) to the radiator tester (2) as shown.
- Slowly apply pressure to the radiator cap.
If the radiator cap does not hold the pressure for at least 10 seconds, replace it with a new one.
Radiator cap release pressure 93 – 123 kpa (0.9 – 1.2 Kgf/cm2, 13.2 – 17.5 Psi)
- After finishing the radiator cap inspection, reinstall the removed parts.
Cooling circuit inspection
Do not open the radiator cap when the
engine is hot, as you may be injured by
escaping hot liquid or vapor.
When removing the radiator cap tester, put
a rag o ...
Radiator inspection and cleaning
Radiator hose inspection
Refer to “cooling system inspection” in section 0b .
Radiator inspection
Inspect the radiator for water leaks. If any defects are
found, replace the radiator with a new on ...
Other materials:
Rear wheel removal
Place the motorcycle on the
side stand.
Remove the cotter pin 1.
Remove the axle nut 2.
Warning
A hot muffler can burn you.
The muffler will be hot enough
to burn you for some time after
stopping the engine.
Wait until the muffler cools to
avoid bur ...
Air cleaner
The air cleaner element must be
kept clean to provide good engine
power and g1as mileage. If you use
your motorcycle under normal
low-stress conditions, you should
service the air cleaner at the intervals
specified. If you ride in dusty,
wet, or muddy conditions, you will
need to inspect the ...
Water pump related parts inspection
Refer to “water pump disassembly and assembly” .
Mechanical seal
Visually inspect the mechanical seal for damage, with
particular attention given to the sealing face.
Replace the mechanical seal that shows indications of
leakage.
Oil seal
Visually inspect the oil seal for damage, with p ...