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Suzuki GSX-R 1000 Service Manual: Cooling circuit inspection


  • Do not open the radiator cap when the engine is hot, as you may be injured by escaping hot liquid or vapor.
  •  When removing the radiator cap tester, put a rag on the filler to prevent the engine coolant from spraying out.

Inspect the cooling circuit in the following procedures:

  1.  remove the right side cowling. Refer to exterior parts removal and installation in section 9d .
  2.  Remove the radiator cap (1) and connect the radiator tester (2) to the filler.
  3.  Pressurize the cooling system with 120 kpa (1.2 Kgf/ cm, 17.6 Psi) of pressure, and then check if it holds the pressure for 10 seconds.
Caution

do not exceed the radiator cap release pressure, or the radiator cap and subsequently the radiator, can be damaged.

Suzuki GSX-R. Cooling circuit inspection


Suzuki GSX-R. Cooling circuit inspection


  1. After finishing the cooling circuit inspection, reinstall the removed parts.
Repair instructions
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Radiator cap inspection
Inspect the radiator cap in the following procedures:  remove the radiator cap. Refer to cooling circuit inspection .  Attach the radiator cap (1) to the radiator tester (2) as sho ...

Other materials:

Specifications
Service data Clutch unit: mm (in) Tightening torque specifications Note the specified tightening torque is described in the following. Clutch control system components  clutch components Reference: for the tightening torque of fastener not specified in this ...

Drive chain inspection and adjustment
Inspect drive chain initially at 1 000 km (600 miles, 2 months) and every 6 000 km (4 000 miles, 12 months) thereafter Drive chain visual check With the transmission in neutral, support the motorcycle using a jack and turn the rear wheel slowly by hand. Visually check the drive chain fo ...

Cylinder head related parts inspection
Refer to cylinder head disassembly and assembly . Cylinder head distortion Decarbonize the combustion chambers.  Check the gasket surface of the cylinder head for distortion. Use a straightedge and thickness gauge. Take clearance readings at several places. If readings exceed the ...

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