Suzuki GSX-R 1000 Service Manual: Cooling circuit inspection
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Inspect the cooling circuit in the following procedures:
- remove the right side cowling. Refer to “exterior parts removal and installation” in section 9d .
- Remove the radiator cap (1) and connect the radiator tester (2) to the filler.
- Pressurize the cooling system with 120 kpa (1.2 Kgf/ cm, 17.6 Psi) of pressure, and then check if it holds the pressure for 10 seconds.
| Caution do not exceed the radiator cap release pressure, or the radiator cap and subsequently the radiator, can be damaged. |
- After finishing the cooling circuit inspection, reinstall the removed parts.
Radiator cap inspection
Inspect the radiator cap in the following procedures:
remove the radiator cap. Refer to “cooling circuit inspection” .
Attach the radiator cap (1) to the radiator tester (2)
as sho ...
Other materials:
Swingarm pivot boss removal and installation
Removal
Remove the swingarm. Refer to “swingarm removal and installation” .
Remove the swingarm pivot boss nut (1).
Note
remove the swingarm pivot boss only when
replacing it.
Remove the swingarm pivot boss (2) by removing its
set screws.
Installatio ...
Cooling fan inspection
Cooling fan operating temperature
standard
(on → off): approx. 100 ?‹C (212 ƒ‹f)
(off → on): approx. 105 ?‹C (221 ƒ‹f)
Inspect the cooling fan in the following procedures:
disconnect the cooling fan motor coupler (1).
Test the cooling fan motor for load ...
Conrod and crankshaft inspection
Refer to “engine bottom side disassembly” (page 1d-
49).
Refer to “engine bottom side assembly” .
Conrod small end I.D.
Measure the conrod small end inside diameter using the
small bore gauge.
If the conrod small end inside diameter exceeds the
service limit, replace the conrod.
Special ...