Suzuki GSX-R 1000 Service Manual: Repair instructions
Air cleaner element replacement
Replace air cleaner element every 18 000 km (11 000 miles, 36 months)
Refer to “air cleaner element removal and installation” in section 1d .
- Air cleaner element inspection
- Exhaust pipe bolt and muffler bolt inspection
- Exhaust control valve inspection
- Valve clearance inspection and adjustment
- Spark plug inspection and cleaning
- Fuel line inspection
- Engine oil and filter replacement
- Throttle cable play inspection and adjustment
- Pair system inspection
- Cooling system inspection
- Clutch cable play inspection and adjustment
- Drive chain inspection and adjustment
- Drive chain cleaning and lubricating
- Brake system inspection
- Tire inspection
- Steering system inspection
- Front fork inspection
- Rear suspension inspection
- Chassis bolt and nut inspection
Lubrication points
Proper lubrication is important for smooth operation and long life of each
working part of the motorcycle.
Major lubrication points are indicated as follows.
Note
before lubrica ...
Air cleaner element inspection
Inspect air cleaner element
every 6 000 km (4 000 miles, 12 months)
Inspection
Remove the air cleaner element. Refer to “air cleaner element removal
and installation” in section 1d .
...
Other materials:
Front brake caliper disassembly and
assembly
Refer to “front brake caliper removal and installation” .
Note
the right and left calipers are installed
symmetrically and therefore the disassembly
procedure for one side is the same as that for
the other side.
Disassembly
Remove the brake pads (1) and spring from the
...
Crankcase breather (pcv) hose / reed
valve / cover removal and installation
Removal
Lift and support the fuel tank with the prop stay.
Refer to “fuel tank removal and installation” in section 1g .
Remove the air cleaner box. Refer to “air cleaner box removal and
installation” in section 1d .
Disconnect the crankcase breather (pcv) hose (1).
...
Rear brake master cylinder parts inspection
Refer to “rear brake master cylinder disassembly and assembly” .
Master cylinder
Inspect the master cylinder bore for any scratches or
other damage.
Piston / rubber parts
Inspect the piston surface for any scratches or other
damage.
Inspect the primary cup, secondary cup and dust boot
...