Suzuki GSX-R 1000 Service Manual: Repair instructions
Air cleaner element replacement
Replace air cleaner element every 18 000 km (11 000 miles, 36 months)
Refer to “air cleaner element removal and installation” in section 1d .
- Air cleaner element inspection
- Exhaust pipe bolt and muffler bolt inspection
- Exhaust control valve inspection
- Valve clearance inspection and adjustment
- Spark plug inspection and cleaning
- Fuel line inspection
- Engine oil and filter replacement
- Throttle cable play inspection and adjustment
- Pair system inspection
- Cooling system inspection
- Clutch cable play inspection and adjustment
- Drive chain inspection and adjustment
- Drive chain cleaning and lubricating
- Brake system inspection
- Tire inspection
- Steering system inspection
- Front fork inspection
- Rear suspension inspection
- Chassis bolt and nut inspection
Lubrication points
Proper lubrication is important for smooth operation and long life of each
working part of the motorcycle.
Major lubrication points are indicated as follows.
Note
before lubrica ...
Air cleaner element inspection
Inspect air cleaner element
every 6 000 km (4 000 miles, 12 months)
Inspection
Remove the air cleaner element. Refer to “air cleaner element removal
and installation” in section 1d .
...
Other materials:
Engine bottom side assembly
Assemble the engine bottom side in the reverse order of
disassembly. Pay attention to the following points:
Note
apply engine oil to each running and sliding
part before reassembling.
Breather oil return plate
When installing the breather oil return plate (1), apply
thread loc ...
Water pump construction
Impeller
Mechanical seal
Oil seal
O-ring
O-ring
8
N·m (0.8 Kgf-m, 6.0 Lbf-ft)
10 N·m
(1.0 Kgf-m, 7.0 Lbf-ft)
Apply grease.
Apply engine coolant.
Apply molybdenum oil
solution.
Do not reuse.
...
Starting off
Warning
Riding this motorcycle at
excessive speed increases
your chances of losing control
of the motorcycle. This may
result in an accident.
Always ride within the limits of
your skills, your motorcycle,
and the riding conditions.
Warning
Remov ...