Suzuki GSX-R 1000 Service Manual: Repair instructions
Air cleaner element replacement
Replace air cleaner element every 18 000 km (11 000 miles, 36 months)
Refer to “air cleaner element removal and installation” in section 1d .
- Air cleaner element inspection
- Exhaust pipe bolt and muffler bolt inspection
- Exhaust control valve inspection
- Valve clearance inspection and adjustment
- Spark plug inspection and cleaning
- Fuel line inspection
- Engine oil and filter replacement
- Throttle cable play inspection and adjustment
- Pair system inspection
- Cooling system inspection
- Clutch cable play inspection and adjustment
- Drive chain inspection and adjustment
- Drive chain cleaning and lubricating
- Brake system inspection
- Tire inspection
- Steering system inspection
- Front fork inspection
- Rear suspension inspection
- Chassis bolt and nut inspection
Lubrication points
Proper lubrication is important for smooth operation and long life of each
working part of the motorcycle.
Major lubrication points are indicated as follows.
Note
before lubrica ...
Air cleaner element inspection
Inspect air cleaner element
every 6 000 km (4 000 miles, 12 months)
Inspection
Remove the air cleaner element. Refer to “air cleaner element removal
and installation” in section 1d .
...
Other materials:
Engine top side disassembly
It is unnecessary to remove the engine assembly from
the frame when servicing the cylinder head cover and
camshafts.
Note
before servicing the engine top side
components (until camshafts removal) with
the engine in place, remove the following
parts:
air cleaner box
...
Water pump construction
Impeller
Mechanical seal
Oil seal
O-ring
O-ring
8
N·m (0.8 Kgf-m, 6.0 Lbf-ft)
10 N·m
(1.0 Kgf-m, 7.0 Lbf-ft)
Apply grease.
Apply engine coolant.
Apply molybdenum oil
solution.
Do not reuse.
...
Wiring diagram
Refer to “wire color symbols” in section 0a .
For e-02, 19, 24, 51
For e-03, 28
For e-14, 33
...