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Suzuki GSX-R 1000 Service Manual: Throttle cable play inspection and adjustment

Inspect throttle cable play initially at 1 000 km (600 miles, 2 months) and every 6 000 km (4 000 miles, 12 months) thereafter

Inspect and adjust the throttle cable play a as follows:

Throttle cable play a 2.0 4.0 Mm (0.08 0.16 In)

Suzuki GSX-R. Throttle cable play inspection and adjustment


  1. Remove the boot (1).
  2.  Loosen the lock-nut (2) of the throttle pulling cable.
  3.  Turn the adjuster (3) in or out until the throttle cable play a (at the throttle grip) is within 2 4 mm (0.08 0.16 In).
  4.  Tighten the lock-nut (2) while holding the adjuster (3).
  5.  Fit the boot (1) positively onto the adjuster.

Suzuki GSX-R. Throttle cable play inspection and adjustment


After the
adjustment is completed, check that handlebar movement does not raise the engine idle speed and that the throttle grip returns smoothly and automatically.
Engine oil and filter replacement
Replace engine oil initially at 1 000 km (600 miles, 2 months) and every 6 000 km (4 000 miles, 12 months) thereafter Replace oil filter initially at 1 000 km (600 miles, 2 months) and every 18 0 ...

Pair system inspection
Inspect pair system every 12 000 km (7 500 miles, 24 months) Inspect the pair (air supply) system periodically. Refer to pair system inspection in section 1b . Throttle valve synchronization ...

Other materials:

Exhaust pipe bolt and muffler bolt inspection
Tighten exhaust pipe bolts and muffler bolts initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter Check the exhaust pipe bolts and muffler bolts to the specified torque. Tightening torque exhaust pipe bolt (a): 23 nm (2.3 Kgf-m, 16.5 Lbf-ft) muf ...

Rod guide case tightening torque
Tighten the rod guide case in the following procedures: measure the effective length l of the torque wrench. Calculate the reading torque on the torque wrench by use of the formula shown below. Special tool (a): 0994084710 (rod guide case wrench) T: reading torque on the torq ...

Rear brake pad replacement
Remove the plug (1) and brake pad mounting pin (2). Remove the brake pads (3). Caution do not operate the brake pedal while the pads are removed. Clean up the caliper, especially around the caliper piston. Caution replace the brake pads as a s ...

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