Suzuki GSX-R 1000 Service Manual: Throttle cable play inspection and adjustment

Suzuki GSX-R 1000 Service Manual / General information / Maintenance and lubrication / Repair instructions / Throttle cable play inspection and adjustment

Inspect throttle cable play initially at 1 000 km (600 miles, 2 months) and every 6 000 km (4 000 miles, 12 months) thereafter

Inspect and adjust the throttle cable play “a” as follows:

Throttle cable play “a” 2.0 – 4.0 Mm (0.08 – 0.16 In)

Suzuki GSX-R. Throttle cable play inspection and adjustment

Remove the boot (1).
Loosen the lock-nut (2) of the throttle pulling cable.
Turn the adjuster (3) in or out until the throttle cable play “a” (at the throttle grip) is within 2 – 4 mm (0.08 – 0.16 In).
Tighten the lock-nut (2) while holding the adjuster (3).
Fit the boot (1) positively onto the adjuster.

Suzuki GSX-R. Throttle cable play inspection and adjustment

After the
adjustment is completed, check that handlebar movement does not raise the engine idle speed and that the throttle grip returns smoothly and automatically.

Engine oil and filter replacement

Replace engine oil initially at 1 000 km (600 miles, 2 months) and every 6 000 km (4 000 miles, 12 months) thereafter Replace oil filter initially at 1 000 km (600 miles, 2 months) and every 18 0 ...

Pair system inspection

Inspect pair system every 12 000 km (7 500 miles, 24 months) Inspect the pair (air supply) system periodically. Refer to “pair system inspection” in section 1b . Throttle valve synchronization ...

Other materials:

Ecm removal and installation
Removal Remove the frame covers. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6). Disconnect the battery (–) lead wire. Remove the tool set (1) and prop stay (2). Disconnect the hose clamp (3) (e-33 only) and starter relay (4). Remo ...

Rear brake components
Rear brake caliper Piston seal Dust seal Piston Rear caliper bracket Rear brake pad set Rear brake disc Brake pad spring 6 N·m (0.6 Kgf-m, 4.5 Lbf-ft) 27 N·m (2.7 Kgf-m, 19.5 Lbf-ft) 12 N·m (1.2 Kgf-m, 8.5 Lbf-ft) 17 N·m ...

Drive chain related components
Drive chain Engine sprocket Rear sprocket Dust seal Bearing Retainer Sprocket mounting drum Wheel damper 145 N·m (14.5 Kgf-m, 105.0 Lbf-ft) 60 N·m (6.0 Kgf-m, 43.0 Lbf-ft) Apply grease Apply thread lock to thread p ...