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Suzuki GSX-R 1000 Service Manual: Engine oil and filter replacement

Replace engine oil initially at 1 000 km (600 miles, 2 months) and every 6 000 km (4 000 miles, 12 months) thereafter

Replace oil filter initially at 1 000 km (600 miles, 2 months) and every 18 000 km (11 000 miles, 36 months) thereafter

Oil should be changed while the engine is warm. Oil filter replacement at the above intervals, should be done together with the engine oil change.

Engine oil replacement

  1. Place the motorcycle on the side-stand.
  2.  Place an oil pan below the engine, and drain engine oil by removing the oil drain plug (1) and filler cap (2).

Suzuki GSX-R. Engine oil replacement


Suzuki GSX-R. Engine oil replacement


  1. Tighten the oil drain plug (1) to the specified torque.
Caution


replace the gasket washer with a new one.

Tightening torque oil drain plug (a): 23 nm (2.3 Kgf-m, 16.5 Lbf-ft)

Suzuki GSX-R. Engine oil replacement


  1. Pour new oil through the oil filler. When performing an oil change (without oil filter replacement), the engine will hold about 2.8 L (3.0/2.5 Us/lmp qt) of oil.

    Use of sf/sg or sh/sj in api with ma in jaso.

  2.  Start up the engine and allow it to run for several minutes at idling speed.
  3.  Turn off the engine and wait about three minutes.
  4. Hold the motorcycle vertically and check the oil level through the inspection window (3). The oil level should be between the low level l and full level f.

Suzuki GSX-R. Engine oil replacement


Oil level inspection

  1. Place the motorcycle on the side-stand.
  2.  Start up the engine and allow it to run for several minutes at idle speed.
  3.  Turn off the engine and wait about three minutes.
  4.  Hold the motorcycle vertically and check the oil level through the inspection window (1). The oil level should be between the low level l and full level f.

Suzuki GSX-R. Oil level inspection


Oil filter replacement

  1. Remove the right side cowling. Refer to exterior parts removal and installation in section 9d .
  2.  Drain engine oil as described in the engine oil replacement procedure.
  3.  Remove the oil filter (1) using the special tool.

Special tool (a): 0991540610 (oil filter
wrench)

Suzuki GSX-R. Oil filter replacement


  1. Apply engine oil lightly to the o-ring of new oil filter, before installation.
Caution


only use a genuine suzuki motorcycle oil filter.

Other manufacturers oil filters may differ in thread specifications (thread diameter and pitch), filtering performance and durability which may lead to engine damage or oil leaks. Also, do not use a genuine suzuki automobile oil filter on this motorcycle.

  1. Install new oil filter. Turn it by hand until you feel that the oil filter o-ring contacts the oil filter mounting surface. Then, tighten the oil filter two full turns (or to specified torque) using the special tool.
Note

to properly tighten the oil filter, use the special tool. Never tighten the oil filter by hand only.

Special tool (a): 0991540610 (oil filter wrench)


Tightening torque oil filter (a): 20 nm (2.0 Kgf-m, 14.5 Lbf-ft)

Suzuki GSX-R. Oil filter replacement


  1. Add new engine oil and check the oil level is as described in the engine oil replacement procedure.

Necessary amount of engine oil oil change: 2 800 ml (3.0/2.5 Us/lmp qt) oil and filter change: 3 300 ml (3.5/3.0 Us/lmp qt) engine overhaul: 3 600 ml (2.8/3.2 Us/lmp qt)

Fuel line inspection
Inspect fuel line every 6 000 km (4 000 miles, 12 months) Inspect the fuel line in the following procedures:  lift and support the fuel tank. Refer to fuel tank removal and installation ...

Throttle cable play inspection and adjustment
Inspect throttle cable play initially at 1 000 km (600 miles, 2 months) and every 6 000 km (4 000 miles, 12 months) thereafter Inspect and adjust the throttle cable play a as follows: Throttle c ...

Other materials:

Cylinder head cover disassembly and assembly
Disassembly Remove the cylinder head cover. Refer to engine top side disassembly .  Remove the gaskets (1) and (2). Remove the pair control solenoid valve (3) along with the pair reed valve covers (4). Remove the pair reed valves (5) and cmp sensor (6). As ...

Rear brake caliper removal and installation
Removal Remove the rear wheel. Refer to rear wheel assembly removal and installation in section 2d .  Drain brake fluid. Refer to brake fluid replacement in section 4a .  Remove the brake hose from the caliper by removing the union bolt (1) and catch the brake fluid in a ...

Short circuit check (wire harness to ground)
Disconnect the negative () cable from the battery.  Disconnect the connectors/couplers at both ends of the circuit to be checked. Note if the circuit to be checked branches to other parts as shown, disconnect all connectors/ couplers of those parts. Otherwise, diagnos ...

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