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Suzuki GSX-R 1000 Service Manual: Rear sprocket / rear sprocket mounting drum removal and installation

Suzuki GSX-R 1000 Service Manual / Driveline / axle / Drive chain / drive train / drive shaft / Repair instructions / Rear sprocket / rear sprocket mounting drum removal and installation

Removal

  1. Remove the rear wheel assembly. Refer to rear wheel assembly removal and installation in section 2d .
  2.  Loosen the rear sprocket nuts.
  3.  Draw out the rear sprocket mounting drum (1) along with the rear sprocket (2) from the wheel hub.
  4.  Remove the rear sprocket nuts and separate the rear sprocket (2) from its mounting drum (1).

Suzuki GSX-R. Rear sprocket / rear sprocket mounting drum removal and installation


  1. Remove the retainer (3).

Suzuki GSX-R. Engine sprocket removal and installation


  1. Remove the wheel dampers (4).

Suzuki GSX-R. Engine sprocket removal and installation


Installation

Install the rear sprocket and rear sprocket mounting drum in the reverse order of removal. Pay attention to the following points:

: Grease 9900025010 (suzuki
super grease a or equivalent)

Caution

never use oil, grease or gasoline on the wheel damper in place of the tire lubricant or neutral soapy liquid.

Suzuki GSX-R. Engine sprocket removal and installation


: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Engine sprocket removal and installation


Suzuki GSX-R. Engine sprocket removal and installation


Tightening torque rear sprocket nut (a): 60 nm (6.0 Kgf-m, 43.0 Lbfft)

Suzuki GSX-R. Engine sprocket removal and installation


Engine sprocket removal and installation
Removal Remove the gearshift link arm (1) from the gearshift shaft. Note mark the gearshift shaft head at which the gearshift link arm slit set for correct reinstallation. ...

Drive chain related parts inspection
Refer to rear sprocket / rear sprocket mounting drum removal and installation . Dust seal Inspect the dust seal for wear or damage. If any damage is found, replace the dust seal with a new one. ...

Other materials:

Pair system hose routing diagram
Pair control solenoid valve Pair reed valve White marking (hidden side) Yellow marking Blue marking Red marking Face the clamp end to the top. Make sure the clamp is not contacted to the frame or air cleaner box. 90 45 15 ...

Gearshift shaft construction
Gearshift shaft Washer Snap ring Gearshift shaft return spring Gearshift cam drive plate Gearshift plate return spring 8.5 Nm (0.85 Kgf-m, 6.0 Lbf-ft) 13 Nm (1.3 Kgf-m, 9.5 Lbf-ft) 19 Nm (1.9 Kgf-m, 13.5 Lbf-ft) Apply ...

Oil jet inspection
Refer to oil jet removal and installation . Oil jet Make sure that the oil jets are not clogged. If they are clogged, clean their oil passage using a wire of the proper size and compressed air. Piston cooling jet Oil jet (for transmission) Oil jet (for cam chain te ...

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