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Suzuki GSX-R 1000 Service Manual: Rear sprocket / rear sprocket mounting drum removal and installation

Suzuki GSX-R 1000 Service Manual / Driveline / axle / Drive chain / drive train / drive shaft / Repair instructions / Rear sprocket / rear sprocket mounting drum removal and installation

Removal

  1. Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” in section 2d .
  2.  Loosen the rear sprocket nuts.
  3.  Draw out the rear sprocket mounting drum (1) along with the rear sprocket (2) from the wheel hub.
  4.  Remove the rear sprocket nuts and separate the rear sprocket (2) from its mounting drum (1).

Suzuki GSX-R. Rear sprocket / rear sprocket mounting drum removal and installation


  1. Remove the retainer (3).

Suzuki GSX-R. Engine sprocket removal and installation


  1. Remove the wheel dampers (4).

Suzuki GSX-R. Engine sprocket removal and installation


Installation

Install the rear sprocket and rear sprocket mounting drum in the reverse order of removal. Pay attention to the following points:

: Grease 99000–25010 (suzuki
super grease “a” or equivalent)

Caution

never use oil, grease or gasoline on the wheel damper in place of the tire lubricant or neutral soapy liquid.

Suzuki GSX-R. Engine sprocket removal and installation


: Grease 99000–25010 (suzuki
super grease “a” or equivalent)

Suzuki GSX-R. Engine sprocket removal and installation


Suzuki GSX-R. Engine sprocket removal and installation


Tightening torque rear sprocket nut (a): 60 n·m (6.0 Kgf-m, 43.0 Lbfft)

Suzuki GSX-R. Engine sprocket removal and installation


Engine sprocket removal and installation
Removal Remove the gearshift link arm (1) from the gearshift shaft. Note mark the gearshift shaft head at which the gearshift link arm slit set for correct reinstallation. ...

Drive chain related parts inspection
Refer to “rear sprocket / rear sprocket mounting drum removal and installation” . Dust seal Inspect the dust seal for wear or damage. If any damage is found, replace the dust seal with a new one. ...

Other materials:

Rear wheel assembly removal and installation
Removal Loosen the axle nut (1).  Raise the rear wheel off the ground and support the motorcycle with a jack or wooden block. Caution make sure that the motorcycle is supported securely. Remove the axle nut (1).  Loosen the left and right lock-nuts (2) an ...

Fuel tank cap
To open the fuel tank cap, insert the ignition key into the lock and turn it clockwise. With the key inserted, lift up with the key and open the fuel tank cap. To close the fuel tank cap, push the cap down firmly with the key in the cap lock. Fuel level Fi ller neck Wa ...

Fuel tank removal and installation
Removal Keep away from fire or spark.  Spilled gasoline should be wiped off immediately.  Work in a well-ventilated area. Remove the front seat. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Take ...

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