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Suzuki GSX-R 1000 Service Manual: Drive chain related parts inspection

Refer to rear sprocket / rear sprocket mounting drum removal and installation .

Dust seal

Inspect the dust seal for wear or damage. If any damage is found, replace the dust seal with a new one.

Suzuki GSX-R. Dust seal


Bearing

Inspect the play of the sprocket mounting drum bearing by hand while it is in the drum. Rotate the inner race by hand to inspect for abnormal noise and smooth rotation.

Replace the bearing if there is anything unusual.

Suzuki GSX-R. Bearing


Engine sprocket and rear sprocket

Inspect the sprocket teeth for wear. If they are worn as shown, replace the engine sprocket, rear sprocket and drive chain as a set.

Suzuki GSX-R. Engine sprocket and rear sprocket


  1. Normal wear

  2. Excessive wear

Wheel damper

Inspect the dampers for wear and damage. Replace the dampers if there is anything unusual.

Suzuki GSX-R. Wheel damper


Drive chain

Refer to drive chain inspection and adjustment in section 0b .

Rear sprocket / rear sprocket mounting drum removal and installation
Removal Remove the rear wheel assembly. Refer to rear wheel assembly removal and installation in section 2d .  Loosen the rear sprocket nuts.  Draw out the rear sprocket mountin ...

Sprocket mounting drum dust seal / bearing removal and installation
Removal Remove the rear wheel assembly. Refer to rear wheel assembly removal and installation in section 2d .  Remove the rear sprocket mounting drum assembly (1). Refer to rear spr ...

Other materials:

Electrical parts connector / coupler
Faulty fi system is often related to poor electrical contact of connector/coupler. Before servicing individual electronic part, check electrical contact of the connector/coupler. When connecting a connector, be sure to push it in until a click is felt. With a lock type coupler ...

Piston and piston ring inspection
Refer to piston ring removal and installation . Piston diameter Measure the piston diameter using the micrometer at 15 mm (0.6 In) a from the skirt end. If the piston diameter is less than the service limit, replace the piston. Special tool (a): 0990020203 (micrometer (50 75 mm)) Pis ...

Open circuit check
Possible causes for the open circuit are as follows. As the cause can exist in the connector/coupler or terminal, they need to be checked carefully.  Loose connection of connector/coupler.  Poor contact of terminal (due to dirt, corrosion or rust, poor contact tension, entry of f ...

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