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Suzuki GSX-R 1000 Service Manual: Sprocket mounting drum dust seal / bearing removal and installation

Suzuki GSX-R 1000 Service Manual / Driveline / axle / Drive chain / drive train / drive shaft / Repair instructions / Sprocket mounting drum dust seal / bearing removal and installation

Removal

  1. Remove the rear wheel assembly. Refer to rear wheel assembly removal and installation in section 2d .
  2.  Remove the rear sprocket mounting drum assembly (1). Refer to rear sprocket / rear sprocket mounting drum removal and installation (page 3a- 3).

Suzuki GSX-R. Sprocket mounting drum dust seal / bearing removal and installation


  1. Remove the retainer (2).

Suzuki GSX-R. Sprocket mounting drum dust seal / bearing removal and installation


  1. Remove the sprocket mounting drum dust seal with the special tool.

Special tool (a): 0991350121 (oil seal
remover)

Suzuki GSX-R. Sprocket mounting drum dust seal / bearing removal and installation


  1. Remove the sprocket mounting drum bearing with the special tool.

Special tool (b): 0992120240 (bearing remover
set)

Suzuki GSX-R. Sprocket mounting drum dust seal / bearing removal and installation


Installation

Caution

the removed dust seal and bearing must be replaced with new ones.

  1. Apply grease to the bearing before installing.

: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Sprocket mounting drum dust seal / bearing removal and installation


  1. Install the bearing and dust seal to the sprocket mounting drum with the special tools.
Caution

the sealed cover of the bearing must face wheel hub side.

Special tool (a): 0992484510 (bearing
installer set) (b): 0991370210 (bearing
installing set (10 75 ))

Suzuki GSX-R. Sprocket mounting drum dust seal / bearing removal and installation


  1. Apply grease to the retainer.

: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Sprocket mounting drum dust seal / bearing removal and installation


  1. Install the rear sprocket mounting drum assembly to rear wheel hub. Refer to rear sprocket / rear sprocket mounting drum removal and installation .
  2.  Install the rear wheel assembly. Refer to rear wheel assembly removal and installation in section 2d .
Drive chain related parts inspection
Refer to rear sprocket / rear sprocket mounting drum removal and installation . Dust seal Inspect the dust seal for wear or damage. If any damage is found, replace the dust seal with a new one. ...

Drive chain replacement
Use the special tool in the following procedures, to cut and rejoin the drive chain. Note when using the special tool, apply a small quantity of grease to the threaded parts of the s ...

Other materials:

Clutch components
Clutch pressure plate Clutch push piece No. 1 Drive plate (8 pcs.) No. 3 Driven plate (0 2 pcs.) No. 1 Driven plate (5 7 pcs.) No. 2 Driven plate (1 pc.) No. 2 Drive plate (1 pc.) Spring washer Spring washer seat Clutch sleeve hub Seat ...

Conrod and crankshaft inspection
Refer to engine bottom side disassembly (page 1d- 49). Refer to engine bottom side assembly . Conrod small end I.D. Measure the conrod small end inside diameter using the small bore gauge. If the conrod small end inside diameter exceeds the service limit, replace the conrod. Special ...

Rear shock absorber inspection
Refer to rear shock absorber removal and installation . Shock absorber Inspect the rear shock absorber for damage and oil leakage, and absorber bushing for wear and damage. If any defect is found, replace the rear shock absorber with a new one. Caution do not attempt to disassemble ...

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