Suzuki GSX-R 1000 Service Manual: Sprocket mounting drum dust seal / bearing removal and installation
Removal
- Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” in section 2d .
- Remove the rear sprocket mounting drum assembly (1). Refer to “rear sprocket / rear sprocket mounting drum removal and installation” (page 3a- 3).
- Remove the retainer (2).
- Remove the sprocket mounting drum dust seal with the special tool.
Special tool
(a): 09913–50121 (oil seal
remover)
- Remove the sprocket mounting drum bearing with the special tool.
Special tool
(b): 09921–20240 (bearing remover
set)
Installation
| Caution the removed dust seal and bearing must be replaced with new ones. |
- Apply grease to the bearing before installing.
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
- Install the bearing and dust seal to the sprocket mounting drum with the special tools.
| Caution the sealed cover of the bearing must face wheel hub side. |
Special tool
(a): 09924–84510 (bearing
installer set)
(b): 09913–70210 (bearing
installing set (10
– 75 Ô))
- Apply grease to the retainer.
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
- Install the rear sprocket mounting drum assembly to rear wheel hub. Refer to “rear sprocket / rear sprocket mounting drum removal and installation” .
- Install the rear wheel assembly. Refer to “rear wheel assembly removal and installation” in section 2d .
Drive chain related parts inspection
Refer to “rear sprocket / rear sprocket mounting drum removal and
installation” .
Dust seal
Inspect the dust seal for wear or damage. If any damage
is found, replace the dust seal with a new one. ...
Drive chain replacement
Use the special tool in the following procedures, to cut
and rejoin the drive chain.
Note
when using the special tool, apply a small
quantity of grease to the threaded parts of
the s ...
Other materials:
DTC “c14” (p0120-h/l): tp sensor circuit
malfunction
Detected condition and possible cause
Detected condition
Possible cause
C14
Output voltage is not within the following
range.
Difference between actual throttle opening
and opening calculated by ecm is larger
than specified value.
0.2 V ≤ Sensor ...
Injection timing description
Injection time (injection volume)
The factors to determine the injection time include the basic fuel injection
time, which is calculated on the basis of the
intake air pressure, engine speed and throttle opening angle, and various
compensations. These compensations are
determined according to ...
Water pump related parts inspection
Refer to “water pump disassembly and assembly” .
Mechanical seal
Visually inspect the mechanical seal for damage, with
particular attention given to the sealing face.
Replace the mechanical seal that shows indications of
leakage.
Oil seal
Visually inspect the oil seal for damage, with p ...