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Suzuki GSX-R 1000 Service Manual: Sprocket mounting drum dust seal / bearing removal and installation

Suzuki GSX-R 1000 Service Manual / Driveline / axle / Drive chain / drive train / drive shaft / Repair instructions / Sprocket mounting drum dust seal / bearing removal and installation

Removal

  1. Remove the rear wheel assembly. Refer to rear wheel assembly removal and installation in section 2d .
  2.  Remove the rear sprocket mounting drum assembly (1). Refer to rear sprocket / rear sprocket mounting drum removal and installation (page 3a- 3).

Suzuki GSX-R. Sprocket mounting drum dust seal / bearing removal and installation


  1. Remove the retainer (2).

Suzuki GSX-R. Sprocket mounting drum dust seal / bearing removal and installation


  1. Remove the sprocket mounting drum dust seal with the special tool.

Special tool (a): 0991350121 (oil seal
remover)

Suzuki GSX-R. Sprocket mounting drum dust seal / bearing removal and installation


  1. Remove the sprocket mounting drum bearing with the special tool.

Special tool (b): 0992120240 (bearing remover
set)

Suzuki GSX-R. Sprocket mounting drum dust seal / bearing removal and installation


Installation

Caution

the removed dust seal and bearing must be replaced with new ones.

  1. Apply grease to the bearing before installing.

: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Sprocket mounting drum dust seal / bearing removal and installation


  1. Install the bearing and dust seal to the sprocket mounting drum with the special tools.
Caution

the sealed cover of the bearing must face wheel hub side.

Special tool (a): 0992484510 (bearing
installer set) (b): 0991370210 (bearing
installing set (10 75 ))

Suzuki GSX-R. Sprocket mounting drum dust seal / bearing removal and installation


  1. Apply grease to the retainer.

: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Sprocket mounting drum dust seal / bearing removal and installation


  1. Install the rear sprocket mounting drum assembly to rear wheel hub. Refer to rear sprocket / rear sprocket mounting drum removal and installation .
  2.  Install the rear wheel assembly. Refer to rear wheel assembly removal and installation in section 2d .
Drive chain related parts inspection
Refer to rear sprocket / rear sprocket mounting drum removal and installation . Dust seal Inspect the dust seal for wear or damage. If any damage is found, replace the dust seal with a new one. ...

Drive chain replacement
Use the special tool in the following procedures, to cut and rejoin the drive chain. Note when using the special tool, apply a small quantity of grease to the threaded parts of the s ...

Other materials:

Rear shock absorber removal and installation
Removal Remove the right side cowling and side frame covers. Refer to exterior parts removal and installation in section 9d .  Support the motorcycle with a jack to relieve load on the rear shock absorber.  Remove the left muffler and muffler chamber heat guard no. 2. Refer ...

Speed sensor removal and installation
Removal Remove the left side cowling. Refer to exterior parts removal and installation in section 9d .  Disconnect the speed sensor lead wire coupler (1). Remove the speed sensor (2). Installation Install the speed sensor in the reverse order of removal. Pay atte ...

Tp sensor adjustment
Inspect the tp sensor setting position and adjust it if necessary in the following procedures:  connect the special tool (mode select switch) to the dealer mode coupler. Refer to self-diagnostic procedures in section 1a . Special tool : 0993082720 (mode selection switch) Warn ...

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