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Suzuki GSX-R 1000 Service Manual: Sprocket mounting drum dust seal / bearing removal and installation

Suzuki GSX-R 1000 Service Manual / Driveline / axle / Drive chain / drive train / drive shaft / Repair instructions / Sprocket mounting drum dust seal / bearing removal and installation

Removal

  1. Remove the rear wheel assembly. Refer to rear wheel assembly removal and installation in section 2d .
  2.  Remove the rear sprocket mounting drum assembly (1). Refer to rear sprocket / rear sprocket mounting drum removal and installation (page 3a- 3).

Suzuki GSX-R. Sprocket mounting drum dust seal / bearing removal and installation


  1. Remove the retainer (2).

Suzuki GSX-R. Sprocket mounting drum dust seal / bearing removal and installation


  1. Remove the sprocket mounting drum dust seal with the special tool.

Special tool (a): 0991350121 (oil seal
remover)

Suzuki GSX-R. Sprocket mounting drum dust seal / bearing removal and installation


  1. Remove the sprocket mounting drum bearing with the special tool.

Special tool (b): 0992120240 (bearing remover
set)

Suzuki GSX-R. Sprocket mounting drum dust seal / bearing removal and installation


Installation

Caution

the removed dust seal and bearing must be replaced with new ones.

  1. Apply grease to the bearing before installing.

: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Sprocket mounting drum dust seal / bearing removal and installation


  1. Install the bearing and dust seal to the sprocket mounting drum with the special tools.
Caution

the sealed cover of the bearing must face wheel hub side.

Special tool (a): 0992484510 (bearing
installer set) (b): 0991370210 (bearing
installing set (10 75 ))

Suzuki GSX-R. Sprocket mounting drum dust seal / bearing removal and installation


  1. Apply grease to the retainer.

: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Sprocket mounting drum dust seal / bearing removal and installation


  1. Install the rear sprocket mounting drum assembly to rear wheel hub. Refer to rear sprocket / rear sprocket mounting drum removal and installation .
  2.  Install the rear wheel assembly. Refer to rear wheel assembly removal and installation in section 2d .
Drive chain related parts inspection
Refer to rear sprocket / rear sprocket mounting drum removal and installation . Dust seal Inspect the dust seal for wear or damage. If any damage is found, replace the dust seal with a new one. ...

Drive chain replacement
Use the special tool in the following procedures, to cut and rejoin the drive chain. Note when using the special tool, apply a small quantity of grease to the threaded parts of the s ...

Other materials:

Drive chain inspection and adjustment
Inspect drive chain initially at 1 000 km (600 miles, 2 months) and every 6 000 km (4 000 miles, 12 months) thereafter Drive chain visual check With the transmission in neutral, support the motorcycle using a jack and turn the rear wheel slowly by hand. Visually check the drive chain fo ...

If you don't have a helmet, buy a helmet and wear it every time you ride
Most accidents occur within a few miles of home, and almost half occur at speeds of less than 30 mph. So even if you're just going on a quick errand, be preparedstrap on your helmet before you take off. Helmets do not reduce essential vision or hearing. Generally, helmets do not cause or ...

Diagnostic information and procedures
Engine lubrication symptom diagnosis Oil pressure check Check the engine oil pressure periodically. This will give a good indication of the condition of the moving parts. Note before checking the oil pressure, check the following.  Oil level (refer to engine oil and fi ...

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