Suzuki GSX-R 1000 Service Manual: Sprocket mounting drum dust seal / bearing removal and installation
Removal
- Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” in section 2d .
- Remove the rear sprocket mounting drum assembly (1). Refer to “rear sprocket / rear sprocket mounting drum removal and installation” (page 3a- 3).
- Remove the retainer (2).
- Remove the sprocket mounting drum dust seal with the special tool.
Special tool
(a): 09913–50121 (oil seal
remover)
- Remove the sprocket mounting drum bearing with the special tool.
Special tool
(b): 09921–20240 (bearing remover
set)
Installation
| Caution the removed dust seal and bearing must be replaced with new ones. |
- Apply grease to the bearing before installing.
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
- Install the bearing and dust seal to the sprocket mounting drum with the special tools.
| Caution the sealed cover of the bearing must face wheel hub side. |
Special tool
(a): 09924–84510 (bearing
installer set)
(b): 09913–70210 (bearing
installing set (10
– 75 Ô))
- Apply grease to the retainer.
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
- Install the rear sprocket mounting drum assembly to rear wheel hub. Refer to “rear sprocket / rear sprocket mounting drum removal and installation” .
- Install the rear wheel assembly. Refer to “rear wheel assembly removal and installation” in section 2d .
Drive chain related parts inspection
Refer to “rear sprocket / rear sprocket mounting drum removal and
installation” .
Dust seal
Inspect the dust seal for wear or damage. If any damage
is found, replace the dust seal with a new one. ...
Drive chain replacement
Use the special tool in the following procedures, to cut
and rejoin the drive chain.
Note
when using the special tool, apply a small
quantity of grease to the threaded parts of
the s ...
Other materials:
Riding on hills
When climbing steep hills, the
motorcycle may begin to slow
down and show lack of power.
At this point you should shift to
a lower gear so that the engine
will again be operating in its
normal power range. Shift rapidly
to prevent the motorcycle
from losing momentum.
When ...
Break-in
The first 800 km (500 miles) is the
most important in the life of your
motorcycle. Proper operation during
this break-in period will help
assure maximum life and performance
from your new motorcycle.
The following guidelines explain
proper break-in procedures.
Maximum engine speed recommen ...
Body frame construction
Frame
Seat rail
Seat rail bolt
Collar
Engine mounting thrust adjuster
Engine mounting thrust adjuster lock-nut
Engine mounting pinch bolt
50 N·m (5.0 Kgf-m,
36.0 Lbf-ft)
23 N·m
(2.3 Kgf-m, 16.5 Lbf-ft)
45 N·m
(4.5 Kgf-m, 32. ...