Use the special tool in the following procedures, to cut and rejoin the drive chain.
Note when using the special tool, apply a small quantity of grease to the threaded parts of the special tool. |
Special tool
: 09922–22711 (drive chain cutting
and joint
tool set)
Drive chain cutting
|
Note the tip of pin remover (7) should be positioned inside “a” approximately 5 mm (0.2 In) from the end face of pressure bolt [a] (3) as shown in the figure. |
|
Caution continue turning in the pressure bolt [b] (4) until the joint pin should been completely pushed out of the chain. |
Note after the joint pin (9) is removed, loosen the pressure bolt [b] (4) and then pressure bolt [a] (3). |
Caution never reuse joint pins, o-rings and plates. |
Drive chain connecting
![]() Do not use joint
|
Joint plate installation
|
Caution replace the joint pins (8), o-rings (9) and plates (10) with new ones. |
Joint set part number did: 27620 – 40f20
Note when positioning the joint plate (10) on the tool, its stamp mark must face the joint plate holder (3) side. |
Joint plate distance specification “a” 20.7 – 21.0 Mm (0.81 – 0.83 In)
Caution if pressing of the joint plate makes the dimension out of specification excessively, the work must be carried out again by using new joint parts. |
Joint pin staking
|
Note before staking the joint pin, apply a small quantity of grease to the staking pin (5). |
Caution
|
Pin end diameter specification “a” did: 5.7 – 6.0 Mm (0.22 – 0.24 In)
Refer to “drive chain inspection and adjustment” in section 0b .
Valve guide replacement
Remove the cylinder head. Refer to “engine top side disassembly” .
Remove the valves. Refer to “cylinder head disassembly and assembly” .
Using the valve guide remover, drive the valve guide
out toward the intake or exhaust camshaft side.
Special tool
(a): 09916–43211 (valve ...
Specifications
Service data
Drive train
unit: mm (in) except ratio
Tightening torque specifications
Note
the specified tightening torque is described in the following.
“Drive chain related components”
Reference: for the tightening torque of fastener not specified in this
section ...
Transmission components
2Nd drive gear
6Th drive gear
3Rd/4th drive gear
5Th drive gear
Countershaft/1st drive gear
Driveshaft
2Nd driven gear
6Th driven gear
3Rd driven gear
4Th driven gear
5Th driven gear
1St driven gear
Gearshift cam stopper
Gearshi ...