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Suzuki GSX-R 1000 Service Manual: Gearshift lever height inspection and adjustment

Inspect and adjust the gearshift lever height in the following procedures:

  1.  inspect the gearshift lever height a between the lever top and footrest.

    Adjust the gearshift lever height if necessary.

Gearshift lever height a standard: 65 75 mm (2.6 3.0 In)

Suzuki GSX-R. Gearshift lever removal and installation


  1. Loosen the lock-nuts (1).
  2.  Turn the gearshift link rod (2) until the gearshift lever is 65 75 mm (2.6 3.0 In) below the top of the footrest.
  3.  Tighten the lock-nuts securely.

Suzuki GSX-R. Gearshift lever removal and installation


Gearshift lever construction
Gearshift lever bracket Gearshift lever shaft Washer Snap ring Gearshift lever Footrest top surface 65 75 Mm (2.6 3.0 In) 28 Nm (2.8 Kgf-m, ...

Gearshift shaft / gearshift cam plate components
Gearshift shaft Gearshift cam drive plate Gearshift cam plate Gearshift cam stopper 19 Nm (1.9 Kgf-m, 13.5 Lbf-ft) 13 Nm (1.3 Kgf-m, 9.5 Lbf-ft) ...

Other materials:

Swingarm bearing removal and installation
Removal Remove the swingarm. Refer to swingarm removal and installation .  Remove the swingarm pivot bearings (1) using the special tool. Special tool (a): 0992120240 (bearing remover set) Remove the center spacer (2). Remove the cushion lever bearing (3) usin ...

Cylinder inspection
Refer to engine top side disassembly . Refer to engine top side assembly . Cylinder distortion Check the gasket surface of the cylinder for distortion. Use a straightedge and thickness gauge. Take clearance readings at several places. If any reading exceeds the service limit, replace t ...

DTC table
In the lcd (display) panel, the malfunction code is indicated from small code to large code. *1 To get the proper signal from the throttle position sensor, the sensor basic position is indicated in the lcd (display) panel. The malfunction code is indicated in three digits. In front o ...

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