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Suzuki GSX-R 1000 Service Manual: Gearshift lever height inspection and adjustment

Inspect and adjust the gearshift lever height in the following procedures:

  1.  inspect the gearshift lever height “a” between the lever top and footrest.

    Adjust the gearshift lever height if necessary.

Gearshift lever height “a” standard: 65 – 75 mm (2.6 – 3.0 In)

Suzuki GSX-R. Gearshift lever removal and installation


  1. Loosen the lock-nuts (1).
  2.  Turn the gearshift link rod (2) until the gearshift lever is 65 – 75 mm (2.6 – 3.0 In) below the top of the footrest.
  3.  Tighten the lock-nuts securely.

Suzuki GSX-R. Gearshift lever removal and installation


Gearshift lever construction
Gearshift lever bracket Gearshift lever shaft Washer Snap ring Gearshift lever Footrest top surface 65 – 75 Mm (2.6 – 3.0 In) 28 N·m (2.8 Kgf-m, ...

Gearshift shaft / gearshift cam plate components
Gearshift shaft Gearshift cam drive plate Gearshift cam plate Gearshift cam stopper 19 N·m (1.9 Kgf-m, 13.5 Lbf-ft) 13 N·m (1.3 Kgf-m, 9.5 Lbf-ft) ...

Other materials:

Drive chain related components
Drive chain Engine sprocket Rear sprocket Dust seal Bearing Retainer Sprocket mounting drum Wheel damper 145 N·m (14.5 Kgf-m, 105.0 Lbf-ft) 60 N·m (6.0 Kgf-m, 43.0 Lbf-ft) Apply grease Apply thread lock to thread p ...

Throtile cable play
This motorcycle has a twin throttle cable system. Cable A is for pulling cable and cable B is for returning. To adjust the cable play: Loosen the lock nut 1.  Turn the adjuster 2 so that the throttle grip has 2.0 - 4.0 Mm (0.08- 0.16 In) play.Tighten the lock nut 1. ...

Air bleeding from brake fluid circuit
Air trapped in the brake fluid circuit acts like a cushion to absorb a large proportion of the pressure developed by the master cylinder and thus interferes with the full braking performance of the brake caliper. The presence of air is indicated by “sponginess” of the brake lever and also by la ...

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