Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Clutch lifter pin inspection and adjustment

Suzuki GSX-R 1000 Service Manual / Transmission / transaxle / Clutch / Repair instructions / Clutch lifter pin inspection and adjustment

Refer to “clutch removal”  and “clutch installation” .

Note

when inspection and adjusting the clutch lifter pin, it is not necessary to install the clutch onto the countershaft.

Inspect and adjust the clutch lifter pin in the following procedures:

  1.  assemble the following parts into the primary driven gear assembly.

Tightening torque clutch spring set bolt (a): 10 n·m (1.0 Kgf-m, 7.0 Lbf-ft)

Note

tighten the clutch spring set bolt little by little and diagonally.

Suzuki GSX-R. Clutch lifter pin inspection and adjustment


  1. Remove the clutch assembly from the primary driven gear assembly.

Suzuki GSX-R. Clutch lifter pin inspection and adjustment


  1. Inspect the height “a” of clutch lifter pin at three positions using the thickness gauge. If the measurement is out of the specification, adjust the height “a” as shown in the figure.

Special tool : 09900–20803 (thickness gauge)


Clutch lifter pin height “a” standard: 0.2 – 0.4 Mm (0.008 – 0.016 In)

Suzuki GSX-R. Clutch lifter pin inspection and adjustment


  1. Loosen the lock-nuts (1) and turn out the clutch lifter pin (2).
Note

each clutch lifter pin height should be as closely as possible.

Suzuki GSX-R. Clutch lifter pin inspection and adjustment


  1. Set the thickness gauge to 0.3 Mm (0.012 In).

Special tool (a): 09900–20803 (thickness gauge)


  1. Place a proper flat plate on the thickness gauges and hold them by hand.
  2.  Slowly turn in the clutch lifter pin (2) until resistance is felt.
  3. Tighten the lock-nut (1).

Tightening torque clutch lifter pin lock-nut (b): 23 n·m (2.3 Kgf-m, 16.5 Lbf-ft)

Suzuki GSX-R. Clutch lifter pin inspection and adjustment


Suzuki GSX-R. Clutch lifter pin inspection and adjustment


Clutch parts inspection
Refer to “clutch removal”  and “clutch installation” . Clutch drive and driven plate Note wipe off the engine oil from the drive and driven plates with a clean rag. Measure t ...

Specifications
Service data Clutch unit: mm (in) Tightening torque specifications Note the specified tightening torque is described in the following. “Clutch control system components”&nbs ...

Other materials:

Sds check
Using sds, sample the data at the time of new and periodic vehicle inspections. After saving the sampled data in the computer, file them by model and by user. The periodically filed data help improve the accuracy of troubleshooting since they can indicate the condition of vehicle function ...

Water pump related parts inspection
Refer to “water pump disassembly and assembly” . Mechanical seal Visually inspect the mechanical seal for damage, with particular attention given to the sealing face. Replace the mechanical seal that shows indications of leakage. Oil seal Visually inspect the oil seal for damage, with p ...

Fuel pump disassembly and assembly
Disassembly Remove the fuel tank. Refer to “fuel tank removal and installation” .  Remove the fuel pump assembly (1) by removing its mounting bolts diagonally. Spilled gasoline should be wipe off immediately. Keep away from fire or spark. Work in a wel ...

© 2011-2026 Copyright www.suzukigsxr.org