Refer to “clutch removal” and “clutch installation” .
Note when inspection and adjusting the clutch lifter pin, it is not necessary to install the clutch onto the countershaft. |
Inspect and adjust the clutch lifter pin in the following procedures:
Tightening torque clutch spring set bolt (a): 10 n·m (1.0 Kgf-m, 7.0 Lbf-ft)
Note tighten the clutch spring set bolt little by little and diagonally. |
Special tool
: 09900–20803 (thickness gauge)
Clutch lifter pin height “a” standard: 0.2 – 0.4 Mm (0.008 – 0.016 In)
Note each clutch lifter pin height should be as closely as possible. |
Special tool
(a): 09900–20803 (thickness gauge)
Tightening torque clutch lifter pin lock-nut (b): 23 n·m (2.3 Kgf-m, 16.5 Lbf-ft)
Engine bottom side assembly
Assemble the engine bottom side in the reverse order of
disassembly. Pay attention to the following points:
Note
apply engine oil to each running and sliding
part before reassembling.
Breather oil return plate
When installing the breather oil return plate (1), apply
thread loc ...
Clutch adjustment
Clutch cable play should be 1 0 -
15 mm (0.4 - 0.6 In) measured at
the clutch lever end. Adjust clutch
cable play according to the following
procedure:
Minor adjustment
Turn the clutch cable adjuster 1
to provide the specified play.
Major adjustment
Turn in the adjuster 1 all the ...
Pillion footrest construction
Pillion footrest
Spring
Ball
E-ring
Washer
O-ring
Footrest pin
Apply grease.
Do not reuse.
...