Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Starter motor inspection

Refer to starter motor disassembly and assembly .

Carbon brush

Inspect the carbon brushes for abnormal wear, cracks or smoothness in the brush holder.

If either carbon brush is defective, replace the brush holder set with a new one.

Measure the length a of the carbon brushes using a vernier calipers. If the measurement is less than the service limit, replace the housing end assembly (outside) with a new one.

Brush length a service limit: 3.5 Mm (0.14 In)

Special tool : 0990020102 (vernier calipers
(200 mm))

Suzuki GSX-R. Starter motor inspection


Commutator

Inspect the commutator for discoloration, abnormal wear or undercut a.

If the commutator is abnormally worn, replace the armature assembly.

If the commutator surface is discolored, polish it with #400 sandpaper and wipe it using a clean, dry cloth.

If there is no undercut, scrape out the insulator (1) with a saw blade.

Suzuki GSX-R. Starter motor inspection


Armature coil

Inspect for continuity between each segment.

Inspect for continuity between each segment and the armature shaft.

If there is no continuity between the segments or there is continuity between the segments and shaft, replace the armature assembly with a new one.

Special tool (a): 0990025008 (multi circuit
tester set)

Tester knob indication continuity set ( )


Suzuki GSX-R. Starter motor inspection


Bearing

Check the bearings for damage.

If any damage is found, replace the housing end.

Suzuki GSX-R. Starter motor inspection


Oil seal

Check the seal lip for damage.

If any damage is found, replace the housing end.

Suzuki GSX-R. Starter motor inspection


Starter motor disassembly and assembly
Refer to starter motor removal and installation . Disassembly Disassemble the starter motor as shown in the starter motor components diagram. Refer to starter motor components . Assembly Rea ...

Starter relay removal and installation
Removal Turn the ignition switch off.  Remove the front seat. Refer to exterior parts removal and installation in section 9d (page 9d- 6).  Disconnect the battery () lead wire ...

Other materials:

Symbols
Listed in the table below are the symbols indicating instructions and other information necessary for servicing. The meaning of each symbol is also included in the table. Abbreviations A: abdc: after bottom dead center ac: alternating current acl: air cleaner, air cleaner box api: ame ...

Diagnostic information and procedures
Engine lubrication symptom diagnosis Oil pressure check Check the engine oil pressure periodically. This will give a good indication of the condition of the moving parts. Note before checking the oil pressure, check the following.  Oil level (refer to engine oil and fi ...

Tp reset
When replacing the throttle body assembly or tp sensor with a new one or reinstalling the tp sensor, reset the tp learned value in the following procedures: Note keep the throttle valves fully closed while resetting the tp learned value. Turn the ignition switch on.   ...

2011-2020 Copyright www.suzukigsxr.org