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Suzuki GSX-R 1000 Service Manual: Starter motor disassembly and assembly

Suzuki GSX-R 1000 Service Manual / Engine / Starting system / Repair instructions / Starter motor disassembly and assembly

Refer to starter motor removal and installation .

Disassembly

Disassemble the starter motor as shown in the starter motor components diagram. Refer to starter motor components .

Assembly

Reassemble the starter motor in the reverse order of removal. Pay attention to the following points:

Caution

replace the o-rings with new ones to prevent oil leakage and moisture.

Apply grease to the bearing and lip of the oil seal.

: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Starter motor disassembly and assembly


: Moly paste 9900025140 (suzuki moly paste or equivalent)

Suzuki GSX-R. Starter motor disassembly and assembly


Suzuki GSX-R. Starter motor disassembly and assembly


Tightening torque starter motor housing bolt (a): 5 nm (0.5 Kgf-m, 3.5 Lbf-ft)

Suzuki GSX-R. Starter motor disassembly and assembly


Starter motor removal and installation
Removal Turn the ignition switch off and disconnect the battery () lead wire (1).  Lift and support the fuel tank. Refer to fuel tank removal and installation in section 1g (page 1g- ...

Starter motor inspection
Refer to starter motor disassembly and assembly . Carbon brush Inspect the carbon brushes for abnormal wear, cracks or smoothness in the brush holder. If either carbon brush is defective, repl ...

Other materials:

Self-diagnostic procedures
Use of mode select switch Note  do not disconnect the coupler from ecm, battery cable from battery, ecm ground wire from engine or main fuse before confirming dtc (diagnostic trouble code) stored in memory. Such disconnection may erase memorized information in ec ...

Carrying a passenger
Before you invite someone to be a passenger on your motorcycle, you need to be thoroughly familiar with motorcycle operation. Adjust tire pressures and suspension according to the tire pressure and loading section and the suspension section of this manual. The passenger should always hold ...

Rear wheel dust seal / bearing removal and installation
Removal Remove the rear wheel assembly. Refer to rear wheel assembly removal and installation .  Remove the rear sprocket mounting drum assembly (1) from the rear wheel. Remove the wheel dampers (2). Remove the dust seal. Special tool (a): 0991350121 (oil s ...

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