Refer to “starter motor removal and installation” .
Disassembly
Disassemble the starter motor as shown in the starter motor components diagram. Refer to “starter motor components” .
Assembly
Reassemble the starter motor in the reverse order of removal. Pay attention to the following points:
Caution replace the o-rings with new ones to prevent oil leakage and moisture. |
Apply grease to the bearing and lip of the oil seal.
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
: Moly paste 99000–25140 (suzuki moly paste or equivalent)
Tightening torque starter motor housing bolt (a): 5 n·m (0.5 Kgf-m, 3.5 Lbf-ft)
Front fork disassembly and assembly
Refer to “front fork removal and installation” (page 2b-
2).
Note
the right and left front forks are installed
symmetrically and therefore the disassembly
procedure for one side is the same as that for
the other side.
Disassembly
Turn the spring pre-load adjuster (1) t ...
Steering components
Steering stem head nut
Steering stem upper bracket
Steering stem lock-nut
Washer
Steering stem nut
Dust seal cover
Dust seal
Steering stem upper bearing
Steering stem lower bearing
Lower seal
Steering stem lower bracket
Steering stem lo ...
Specifications
Tightening torque specifications
Note
the specified tightening torque is described in the following.
“Chassis bolt and nut inspection”
Reference: for the tightening torque of fastener not specified in this
section, refer to “tightening torque list” in section 0c . ...