Suzuki GSX-R 1000 Service Manual: Starter motor disassembly and assembly
Refer to “starter motor removal and installation” .
Disassembly
Disassemble the starter motor as shown in the starter motor components diagram. Refer to “starter motor components” .
Assembly
Reassemble the starter motor in the reverse order of removal. Pay attention to the following points:
| Caution replace the o-rings with new ones to prevent oil leakage and moisture. |
Apply grease to the bearing and lip of the oil seal.
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
- Apply a small quantity of moly paste to the armature shaft.
: Moly paste 99000–25140 (suzuki moly paste or equivalent)
- Fit the depression “a” on the housing end to the projection “b” on the case.
- Tighten the starter motor housing bolts (1) to the specified torque.
Tightening torque starter motor housing bolt (a): 5 n·m (0.5 Kgf-m, 3.5 Lbf-ft)
Starter motor removal and installation
Removal
Turn the ignition switch off and disconnect the
battery (–) lead wire (1).
Lift and support the fuel tank. Refer to “fuel tank
removal and installation” in section 1g (page 1g- ...
Starter motor inspection
Refer to “starter motor disassembly and assembly” .
Carbon brush
Inspect the carbon brushes for abnormal wear, cracks or
smoothness in the brush holder.
If either carbon brush is defective, repl ...
Other materials:
License plate light removal and installation
Removal
Remove the frame cover. Refer to “exterior parts
removal and installation” in section 9d (page 9d-
6).
Disconnect the license plate light coupler (1).
Remove the nuts.
Remove the license plate light assembly (2).
Installation
Install the license pl ...
Regulator / rectifier inspection
Inspect the regulator/rectifier in the following procedures:
turn the ignition switch off.
Disconnect the regulator/rectifier couplers. Refer to “regulator /
rectifier removal and installation” .
Measure the voltage between the terminals using the multi-circuit
tester ...
Cushion lever removal and installation
Removal
Remove the right side cowling and side frame covers. Refer to “exterior
parts removal and installation” in section 9d .
Support the motorcycle with a jack to relieve load on
the cushion levers.
Remove the left muffler and muffler chamber heat guard no. 2. Refer to
...