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Suzuki GSX-R 1000 Service Manual: Starter motor disassembly and assembly

Suzuki GSX-R 1000 Service Manual / Engine / Starting system / Repair instructions / Starter motor disassembly and assembly

Refer to starter motor removal and installation .

Disassembly

Disassemble the starter motor as shown in the starter motor components diagram. Refer to starter motor components .

Assembly

Reassemble the starter motor in the reverse order of removal. Pay attention to the following points:

Caution

replace the o-rings with new ones to prevent oil leakage and moisture.

Apply grease to the bearing and lip of the oil seal.

: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Starter motor disassembly and assembly


: Moly paste 9900025140 (suzuki moly paste or equivalent)

Suzuki GSX-R. Starter motor disassembly and assembly


Suzuki GSX-R. Starter motor disassembly and assembly


Tightening torque starter motor housing bolt (a): 5 nm (0.5 Kgf-m, 3.5 Lbf-ft)

Suzuki GSX-R. Starter motor disassembly and assembly


Starter motor removal and installation
Removal Turn the ignition switch off and disconnect the battery () lead wire (1).  Lift and support the fuel tank. Refer to fuel tank removal and installation in section 1g (page 1g- ...

Starter motor inspection
Refer to starter motor disassembly and assembly . Carbon brush Inspect the carbon brushes for abnormal wear, cracks or smoothness in the brush holder. If either carbon brush is defective, repl ...

Other materials:

Electrical parts connector / coupler
Faulty fi system is often related to poor electrical contact of connector/coupler. Before servicing individual electronic part, check electrical contact of the connector/coupler. When connecting a connector, be sure to push it in until a click is felt. With a lock type coupler ...

Specifications
Tightening torque specifications Note the specified tightening torque is described in the following. Body frame construction  front footrest bracket construction  side-stand construction Reference: for the tightening torque of fastener not specified in this ...

General description
Combination meter system description This combination meter mainly consists of a stepping motor, lcd (liquid crystal display) and leds (light emitting diode). The tachometer pointer is driven by the stepping motor. The lcds indicate followings: speed, odo / trip 1 / trip 2 / fuel reserve ...

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