Suzuki GSX-R 1000 Service Manual: Starter motor disassembly and assembly

Refer to “starter motor removal and installation” .

Disassembly

Disassemble the starter motor as shown in the starter motor components diagram. Refer to “starter motor components” .

Assembly

Reassemble the starter motor in the reverse order of removal. Pay attention to the following points:

Apply grease to the bearing and lip of the oil seal.

: Grease 99000–25010 (suzuki
super grease “a” or equivalent)

• Apply a small quantity of moly paste to the armature shaft.

: Moly paste 99000–25140 (suzuki moly paste or equivalent)

• Fit the depression “a” on the housing end to the projection “b” on the case.

• Tighten the starter motor housing bolts (1) to the specified torque.

Tightening torque starter motor housing bolt (a): 5 n·m (0.5 Kgf-m, 3.5 Lbf-ft)