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Suzuki GSX-R 1000 Service Manual: Starter motor removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Starting system / Repair instructions / Starter motor removal and installation

Removal

  1. Turn the ignition switch off and disconnect the battery () lead wire (1).
  2.  Lift and support the fuel tank. Refer to fuel tank removal and installation in section 1g (page 1g- 9).
  3.  Disconnect the starter motor lead wire (2).
  4.  Remove the starter motor (3).

Suzuki GSX-R. Removal


Installation

Install the starter motor in the reverse order of removal.

Pay attention to the following points:

: Grease 9900025010 (suzuki
super grease a or equivalent)

Caution

replace the o-ring with a new one.

Suzuki GSX-R. Removal


Install the starter motor. Refer to wiring harness routing diagram in section 9a .

Starter motor components
O-ring Housing end (inside) O-ring Starter motor case Armature Housing end (outside) 10 Nm (1.0 Kgf-m, 7.0 Lbf-ft) 4 Nm (0.4 Kgf-m, 3.0 Lbf- ...

Starter motor disassembly and assembly
Refer to starter motor removal and installation . Disassembly Disassemble the starter motor as shown in the starter motor components diagram. Refer to starter motor components . Assembly Rea ...

Other materials:

Regulator / rectifier inspection
Inspect the regulator/rectifier in the following procedures:  turn the ignition switch off.  Disconnect the regulator/rectifier couplers. Refer to regulator / rectifier removal and installation .  Measure the voltage between the terminals using the multi-circuit tester ...

Special tools and equipment
Recommended service material Note required service material is also described in the following. Handlebar components  steering components  steering damper construction Special tool ...

Precautions
Precautions for engine cooling system You can be injured by boiling fluid or steam if you open the radiator cap when the engine is hot. After the engine cools, wrap a thick cloth around cap and carefully remove the cap by turning it a quarter turn to allow pr ...

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