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Suzuki GSX-R 1000 Service Manual: Starter motor removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Starting system / Repair instructions / Starter motor removal and installation


  1. Turn the ignition switch off and disconnect the battery () lead wire (1).
  2.  Lift and support the fuel tank. Refer to fuel tank removal and installation in section 1g (page 1g- 9).
  3.  Disconnect the starter motor lead wire (2).
  4.  Remove the starter motor (3).

Suzuki GSX-R. Removal


Install the starter motor in the reverse order of removal.

Pay attention to the following points:

: Grease 9900025010 (suzuki
super grease a or equivalent)


replace the o-ring with a new one.

Suzuki GSX-R. Removal

Install the starter motor. Refer to wiring harness routing diagram in section 9a .

Starter motor components
O-ring Housing end (inside) O-ring Starter motor case Armature Housing end (outside) 10 Nm (1.0 Kgf-m, 7.0 Lbf-ft) 4 Nm (0.4 Kgf-m, 3.0 Lbf- ...

Starter motor disassembly and assembly
Refer to starter motor removal and installation . Disassembly Disassemble the starter motor as shown in the starter motor components diagram. Refer to starter motor components . Assembly Rea ...

Other materials:

Fi system troubleshooting
Customer complaint analysis Record details of the problem (failure, complaint) and how it occurred as described by the customer. For this purpose, use of such an inspection form such as following will facilitate collecting information to the point required for proper analysis and diagnosis. ...

Rear brake pad inspection
The extent of brake pads wear can be checked by observing the grooved limit line a on the pads. When the wear exceeds the grooved limit line, replace the pads with new ones. Refer to rear brake pad replacement . Caution replace the brake pad as a set, otherwise braking performa ...

Battery runs down quickly
Troubleshooting Step Action Yes No 1 Check accessories which use excessive amounts of electricity. Are accessories being installed? Remove accessories. Go to step 2. 2 Check the battery for current leakage. Refer to battery cu ...

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