Suzuki GSX-R 1000 Service Manual: Starter motor removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Starting system / Repair instructions / Starter motor removal and installation

Removal

Turn the ignition switch off and disconnect the battery (–) lead wire (1).
Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).
Disconnect the starter motor lead wire (2).
Remove the starter motor (3).

Suzuki GSX-R. Removal

Installation

Install the starter motor in the reverse order of removal.

Pay attention to the following points:

apply grease to the o-ring.

: Grease 99000–25010 (suzuki
super grease “a” or equivalent)

Caution

replace the o-ring with a new one.

Suzuki GSX-R. Removal

Install the starter motor. Refer to “wiring harness routing diagram” in section 9a .

Starter motor components

O-ring Housing end (inside) O-ring Starter motor case Armature Housing end (outside) 10 N·m (1.0 Kgf-m, 7.0 Lbf-ft) 4 N·m (0.4 Kgf-m, 3.0 Lbf- ...

Starter motor disassembly and assembly

Refer to “starter motor removal and installation” . Disassembly Disassemble the starter motor as shown in the starter motor components diagram. Refer to “starter motor components” . Assembly Rea ...

Other materials:

Pair control solenoid valve removal and installation
Removal Lift and support the fuel tank with the prop stay. Refer to “fuel tank removal and installation” in section 1g . Remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d . Remove the pair control solenoid valve (1) along with the pair ...

Oil pan / oil pressure regulator / oil strainer removal and installation
Note the oil pan/oil strainer/oil pressure regulator cannot be serviced with the engine installed in the frame. Removal Remove the engine assembly from the frame. Refer to “engine assembly removal” in section 1d . Remove the plate (1). Remove the oil pan ...

Swingarm removal and installation
Removal Cut the drive chain. Refer to “drive chain replacement” in section 3a . Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” in section 2d . Disconnect the rear brake hose from the brake hose clamp (1). Remove the brake ho ...