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Suzuki GSX-R 1000 Service Manual: Starter motor removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Starting system / Repair instructions / Starter motor removal and installation

Removal

  1. Turn the ignition switch off and disconnect the battery () lead wire (1).
  2.  Lift and support the fuel tank. Refer to fuel tank removal and installation in section 1g (page 1g- 9).
  3.  Disconnect the starter motor lead wire (2).
  4.  Remove the starter motor (3).

Suzuki GSX-R. Removal


Installation

Install the starter motor in the reverse order of removal.

Pay attention to the following points:

: Grease 9900025010 (suzuki
super grease a or equivalent)

Caution

replace the o-ring with a new one.

Suzuki GSX-R. Removal


Install the starter motor. Refer to wiring harness routing diagram in section 9a .

Starter motor components
O-ring Housing end (inside) O-ring Starter motor case Armature Housing end (outside) 10 Nm (1.0 Kgf-m, 7.0 Lbf-ft) 4 Nm (0.4 Kgf-m, 3.0 Lbf- ...

Starter motor disassembly and assembly
Refer to starter motor removal and installation . Disassembly Disassemble the starter motor as shown in the starter motor components diagram. Refer to starter motor components . Assembly Rea ...

Other materials:

Specifications
Tightening torque specifications Note the specified tightening torque is described in the following. Handlebar components  steering components  steering damper construction Reference: for the tightening torque of fastener not specified in this section ...

Steering system inspection
Inspect steering system initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter Steering should be adjusted properly for smooth turning of handlebars and safe running. Overtighten steering prevents smooth turning of the handlebars and too loose steer ...

Conrod crank pin bearing inspection and selection
Refer to engine bottom side disassembly (page 1d- 49). Refer to engine bottom side assembly . Inspection Inspect the bearing surfaces for any signs of fusion, pitting, burn or flaws. If any, replace them with a specified set of bearings. Place the plastigauge axially along ...

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