Suzuki GSX-R 1000 Service Manual: Starter motor removal and installation
Removal
- Turn the ignition switch off and disconnect the battery (–) lead wire (1).
- Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).
- Disconnect the starter motor lead wire (2).
- Remove the starter motor (3).
Installation
Install the starter motor in the reverse order of removal.
Pay attention to the following points:
- apply grease to the o-ring.
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
| Caution replace the o-ring with a new one. |
Install the starter motor. Refer to “wiring harness routing diagram” in section 9a .
Starter motor components
O-ring
Housing end (inside)
O-ring
Starter motor case
Armature
Housing end (outside)
10
N·m (1.0 Kgf-m, 7.0 Lbf-ft)
4 N·m (0.4
Kgf-m, 3.0 Lbf- ...
Starter motor disassembly and assembly
Refer to “starter motor removal and installation” .
Disassembly
Disassemble the starter motor as shown in the starter motor components
diagram. Refer to “starter motor components” .
Assembly
Rea ...
Other materials:
Special tools and equipment
Recommended service material
Note
required service material is also described in the following.
“Rear lighting system construction”
Special tool
...
Specifications
Tightening torque specifications
Note
the specified tightening torque is described in the following.
“Handlebar components” “steering components” “steering
damper construction”
Reference: for the tightening torque of fastener not specified in this
section ...
Transmission installation
Install the transmission in the reverse order of removal.
Pay attention to the following points:
Bearing and oil seal
Caution
replace the removed bearings and oil seals
with new ones.
Install the driveshaft left bearing oil seal into the
retainer using the special tool.
...