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Suzuki GSX-R 1000 Service Manual: Starter motor removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Starting system / Repair instructions / Starter motor removal and installation

Removal

  1. Turn the ignition switch off and disconnect the battery (–) lead wire (1).
  2.  Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).
  3.  Disconnect the starter motor lead wire (2).
  4.  Remove the starter motor (3).

Suzuki GSX-R. Removal


Installation

Install the starter motor in the reverse order of removal.

Pay attention to the following points:

: Grease 99000–25010 (suzuki
super grease “a” or equivalent)

Caution

replace the o-ring with a new one.

Suzuki GSX-R. Removal


Install the starter motor. Refer to “wiring harness routing diagram” in section 9a .

Starter motor components
O-ring Housing end (inside) O-ring Starter motor case Armature Housing end (outside) 10 N·m (1.0 Kgf-m, 7.0 Lbf-ft) 4 N·m (0.4 Kgf-m, 3.0 Lbf- ...

Starter motor disassembly and assembly
Refer to “starter motor removal and installation” . Disassembly Disassemble the starter motor as shown in the starter motor components diagram. Refer to “starter motor components” . Assembly Rea ...

Other materials:

Tp sensor removal and installation
Refer to “throttle body disassembly and assembly” in section 1d . Removal Remove the throttle body. Refer to “throttle body removal and installation” in section 1d (page 1d- 10).  Remove the tp sensor (1) with the special tool. Special tool : 09930–11950 (torx wrench (5 mm)) ...

Foreword
Motorcycling is one of the most exhilarating sports and to ensure your riding enjoyment, you should become thoroughly familiar with the information presented in this owner's manual before riding the motorcycle. The proper care and maintenance that your motorcycle requires is outlined in t ...

Specifications
Service data Injector + fuel pump + fuel pressure regulator Fuel Tightening torque specifications Note the specified tightening torque is described in the following. “Fuel pump components” Reference: for the tightening torque of fastener not specified in this se ...

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