Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Front fork parts inspection

Refer to front fork disassembly and assembly .

Inner and outer tubes

Inspect the inner tube and outer tube for scratches

Suzuki GSX-R. Inner and outer tubes


Slide bushing / guide bushing

Inspect the slide bushing and guide bushing for wear or damage. If they are worn or damaged, replace them with new ones. If they are not clean, clean them with a nylon brush and fork oil.

Suzuki GSX-R. Slide bushing / guide bushing


Fork spring

Measure the fork spring free length a. If it is shorter than the service limit, replace it with a new one.

Front fork spring free length a service limit: 236 mm (9.29 In)

Suzuki GSX-R. Fork spring


Piston rod / piston ring

Inspect the piston rod and piston ring (1) for wear or damage. If any defects are found, replace the piston rod with a new one

Suzuki GSX-R. Piston rod / piston ring


Front fork disassembly and assembly
Refer to front fork removal and installation (page 2b- 2). Note the right and left front forks are installed symmetrically and therefore the disassembly procedure for one side is t ...

Rod guide case tightening torque
Tighten the rod guide case in the following procedures: measure the effective length l of the torque wrench. Calculate the reading torque on the torque wrench by use of the formula shown below. ...

Other materials:

Regulator / rectifier construction
Regulator/rectifier Regulator/rectifier bracket Air intake pipe (rh) Spacer Wiring harness Connect the regulator/rectifier couplers under the wiring harness 10 Nm (1.0 Kgf-m, 7.0 Lbf-ft) ...

Engine assembly removal
Before taking the engine out of the frame, wash the engine using a steam cleaner. Engine removal is sequentially explained in the following steps:  remove the side cowlings. Refer to exterior parts removal and installation in section 9d (page 9d- 6).  Remove the front seat. R ...

Ckp sensor inspection
Refer to electrical components location in section 0a . Ckp sensor peak voltage Lift and support the fuel tank. Refer to fuel tank removal and installation in section 1g (page 1g- 9). Disconnect the ckp sensor coupler (1). Note be sure that all of the couplers are connect ...

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