Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Front fork parts inspection

Refer to front fork disassembly and assembly .

Inner and outer tubes

Inspect the inner tube and outer tube for scratches

Suzuki GSX-R. Inner and outer tubes


Slide bushing / guide bushing

Inspect the slide bushing and guide bushing for wear or damage. If they are worn or damaged, replace them with new ones. If they are not clean, clean them with a nylon brush and fork oil.

Suzuki GSX-R. Slide bushing / guide bushing


Fork spring

Measure the fork spring free length a. If it is shorter than the service limit, replace it with a new one.

Front fork spring free length a service limit: 236 mm (9.29 In)

Suzuki GSX-R. Fork spring


Piston rod / piston ring

Inspect the piston rod and piston ring (1) for wear or damage. If any defects are found, replace the piston rod with a new one

Suzuki GSX-R. Piston rod / piston ring


Front fork disassembly and assembly
Refer to front fork removal and installation (page 2b- 2). Note the right and left front forks are installed symmetrically and therefore the disassembly procedure for one side is t ...

Rod guide case tightening torque
Tighten the rod guide case in the following procedures: measure the effective length l of the torque wrench. Calculate the reading torque on the torque wrench by use of the formula shown below. ...

Other materials:

Injection timing description
Injection time (injection volume) The factors to determine the injection time include the basic fuel injection time, which is calculated on the basis of the intake air pressure, engine speed and throttle opening angle, and various compensations. These compensations are determined according to ...

Balancer shaft disassembly and assembly
Refer to engine bottom side disassembly (page 1d- 49). Refer to engine bottom side assembly . Disassembly Remove the balancer shaft. Refer to engine bottom side disassembly .  Remove the washers, balancer gear and dampers from the shaft. Assembly Assembly is in the re ...

Oil cooler / oil cooler hose removal and installation
Refer to electrical components location in section 0a . Removal Turn the ignition switch off.  Remove the left side cowling. Refer to exterior parts removal and installation in section 9d .  Drain engine oil. Refer to engine oil and filter replacement in section 0b . ...

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