Refer to “front fork removal and installation” (page 2b- 2).
Note the right and left front forks are installed symmetrically and therefore the disassembly procedure for one side is the same as that for the other side. |
Disassembly
Caution do not clamp the outer tube too tight. |
Special tool (a): 09941–53670 (front fork cap socket wrench (45 mm))
Special tool
(b): 09940–84710 (rod guide case
wrench)
Hold the
front fork cap when removing the rod guide case, or it will jump out due to the spring pressure. |
Caution
|
Special tool
(a): 09941–53670 (front fork cap
socket
wrench (45 mm))
Assembly
Caution
|
Caution
|
|
Caution
|
|
Special tool
(a): 09940–52861 (front fork oil
seal
installer set)
Caution make sure that the stopper ring is fitted securely into the groove. |
Caution face the flange “d” of the collar to the spring side. |
|
: Fork oil 99000–99001–ss5
(suzuki
fork oil ss-05 or equivalent)
Note take extreme attention to pump out air completely. |
Tightening torque piston rod nut (a): 28 n·m (2.8 Kgf-m, 20.0 Lbf-ft)
Caution insert the piston rod assembly into the inner tube with the outer tube lifted up. Be sure not to damage the piston ring (12) of the rod guide case. |
Special tool
(b): 09940–84710 (rod guide case
wrench)
Refer to “rod guide case tightening torque” .
Special tool
(b): 09940–84710 (rod guide case
wrench)
Tightening torque rod guide case: 90 n·m (9.0 Kgf-m, 65.0 Lbf-ft)
: Fork oil
99000–99001–ss5 (suzuki
fork oil ss-05 or equivalent)
Note take extreme attention to pump out the air completely. |
Special tool
(c): 09943–74111 (front fork oil
level
gauge)
Fork oil level “a” 75.0 Mm (2.95 In)
Caution use new o-ring to prevent oil leakage. |
Caution do not clamp the outer tube too tight. |
Tightening torque front fork cap: 35 n·m (3.5 Kgf-m, 25.5 Lbf-ft)
Special tool
(a): 09941–53670 (front fork cap
socket
wrench (45 mm))
DTC “c29” (p1654-h/l): secondary throttle
position sensor (stps) circuit malfunction
Detected condition and possible cause
Detected condition
Possible cause
C29
Output voltage is not within the following
range.
Difference between actual throttle opening
and opening calculated by ecm is larger
than specified value.
0.15 V ≤ Sensor ...
Cushion rod inspection
Refer to “cushion rod removal and installation” .
Collar and spacer
Remove the collar and spacer from the cushion rod.
Inspect the collar and spacer for any flaws or other
damage. If any defects are found, replace it with a
new one.
Cushion rod bearing
Insert the collar a ...
DTC “c93” (p1769): steering damper
solenoid valve circuit malfunction
Detected condition and possible cause
Detected condition
Possible cause
C93
Steering damper control current does not flow to
the solenoid valve. With ig turned on, ecm
detects a failure of internal circuit element.
Solenoid current does not converge to the ...