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Suzuki GSX-R 1000 Service Manual: Thermostat removal and installation

Removal

  1. Drain a small amount of engine coolant. Refer to cooling system inspection in section 0b .
  2.  Lift and support the fuel tank. Refer to fuel tank removal and installation in section 1g (page 1g- 9).
  3.  Remove the thermostat cover (1).

Suzuki GSX-R. Removal


  1. Remove the thermostat (2).

Suzuki GSX-R. Removal


Installation

Install the thermostat in the reverse order of removal.

Pay attention to the following points:

Note

air bleeder hole a of the thermostat faces upside.

Suzuki GSX-R. Installation


Tightening torque thermostat cover bolt (a): 10 nm (1.0 Kgf-m, 7.0 Lbf-ft)

Suzuki GSX-R. Installation


Cooling fan relay inspection
Inspect the fan relay in the following procedures:  remove the frame covers. Refer to exterior parts removal and installation in section 9d (page 9d- 6).  Remove the cooling fan ...

Thermostat inspection
Inspect the thermostat in the following procedures:  remove the thermostat. Refer to thermostat removal and installation .  Inspect the thermostat pellet for signs of cracking. ...

Other materials:

Diagnostic information and procedures
Engine mechanical symptom diagnosis Refer to engine symptom diagnosis in section 1a . Compression pressure check The compression pressure reading of a cylinder is a good indicator of its internal condition. The decision to overhaul the cylinder is often based on the results of a compressio ...

Electrical parts connector / coupler
Faulty fi system is often related to poor electrical contact of connector/coupler. Before servicing individual electronic part, check electrical contact of the connector/coupler. When connecting a connector, be sure to push it in until a click is felt. With a lock type coupler ...

Show data when trouble (displaying data at the time of DTC)
Use of sds Ecm stores the engine and driving conditions (in the form of data as shown in the figure) at the moment of the detection of a malfunction in its memory. This data is called show data when trouble. Therefore, it is possible to know engine and driving conditions (e.G., Whether ...

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