Suzuki GSX-R 1000 Service Manual: Thermostat removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Engine cooling system / Repair instructions / Thermostat removal and installation

Removal

Drain a small amount of engine coolant. Refer to “cooling system inspection” in section 0b .
Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).
Remove the thermostat cover (1).

Suzuki GSX-R. Removal

Remove the thermostat (2).

Suzuki GSX-R. Removal

Installation

Install the thermostat in the reverse order of removal.

Pay attention to the following points:

install the thermostat.

Note

air bleeder hole “a” of the thermostat faces upside.

Suzuki GSX-R. Installation

Tighten the thermostat cover bolts to the specified torque.

Tightening torque thermostat cover bolt (a): 10 n·m (1.0 Kgf-m, 7.0 Lbf-ft)

Suzuki GSX-R. Installation

Pour engine coolant and bleed air from the cooling circuit. Refer to “cooling system inspection” in section 0b .

Cooling fan relay inspection

Inspect the fan relay in the following procedures: remove the frame covers. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6). Remove the cooling fan ...

Thermostat inspection

Inspect the thermostat in the following procedures: remove the thermostat. Refer to “thermostat removal and installation” . Inspect the thermostat pellet for signs of cracking. ...

Other materials:

Turn signal / side-stand relay removal and installation
Removal Remove the frame cover. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6). Remove the turn signal/side-stand relay (1). Installation Install the turn signal/side-stand relay in the reverse order of removal. ...

Clutch components
Clutch pressure plate Clutch push piece No. 1 Drive plate (8 pcs.) No. 3 Driven plate (0 – 2 pcs.) No. 1 Driven plate (5 – 7 pcs.) No. 2 Driven plate (1 pc.) No. 2 Drive plate (1 pc.) Spring washer Spring washer seat Clutch sleeve hub Seat ...

Throttle cable routing diagram
Throttle cable no. 1 Throttle cable no. 2 Clutch cablev Front brake hose Pass the throttle cables in front of the front brake hose. Pass the clutch cable above the right air intake pipe. Clamp the clutch cable at the white taping point and m ...