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Suzuki GSX-R 1000 Service Manual: Thermostat removal and installation

Removal

  1. Drain a small amount of engine coolant. Refer to “cooling system inspection” in section 0b .
  2.  Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).
  3.  Remove the thermostat cover (1).

Suzuki GSX-R. Removal


  1. Remove the thermostat (2).

Suzuki GSX-R. Removal


Installation

Install the thermostat in the reverse order of removal.

Pay attention to the following points:

Note

air bleeder hole “a” of the thermostat faces upside.

Suzuki GSX-R. Installation


Tightening torque thermostat cover bolt (a): 10 n·m (1.0 Kgf-m, 7.0 Lbf-ft)

Suzuki GSX-R. Installation


Cooling fan relay inspection
Inspect the fan relay in the following procedures:  remove the frame covers. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Remove the cooling fan ...

Thermostat inspection
Inspect the thermostat in the following procedures:  remove the thermostat. Refer to “thermostat removal and installation” .  Inspect the thermostat pellet for signs of cracking. ...

Other materials:

DTC “c42” (p1650): ig switch circuit malfunction
Detected condition and possible cause Detected condition Possible cause Ignition switch signal is not input to the ecm. Ignition system circuit open or short.  Ecm malfunction. When the id agreement is not verified. Ecm does not re ...

Radiator cap inspection
Inspect the radiator cap in the following procedures:  remove the radiator cap. Refer to “cooling circuit inspection” .  Attach the radiator cap (1) to the radiator tester (2) as shown. Slowly apply pressure to the radiator cap. If the radiator cap does not hold the pre ...

Front brake hose removal and installation
Removal Drain brake fluid. Refer to “brake fluid replacement” . 2) Remove the front brake hoses as shown in the front brake hose routing diagram. Refer to “front brake hose routing diagram” . Installation Caution the seal washers should be replaced with the new ones to pr ...

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