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Suzuki GSX-R 1000 Service Manual: Cooling fan relay inspection

Inspect the fan relay in the following procedures:

  1.  remove the frame covers. Refer to exterior parts removal and installation in section 9d (page 9d- 6).
  2.  Remove the cooling fan relay (1).

Suzuki GSX-R. Cooling fan relay inspection


  1. First check the insulation between a and b terminals with tester. Then apply 12 volts to c and d terminals, (+) to c and () to d, and check the continuity between a and b.

    If there is no continuity, replace it with a new one.

Special tool : 0990025008 (multi circuit tester
set)

Tester knob indication set continuity test ( )



  1. Reinstall the removed parts.

Ect sensor removal and installation

Refer to ect sensor removal and installation in section 1c .

Ect sensor inspection

Refer to ect sensor inspection in section 1c .

Cooling fan inspection
Cooling fan operating temperature standard (on → off): approx. 100 ?C (212 ƒf) (off → on): approx. 105 ?C (221 ƒf) Inspect the cooling fan in the following procedures: ...

Thermostat removal and installation
Removal Drain a small amount of engine coolant. Refer to cooling system inspection in section 0b .  Lift and support the fuel tank. Refer to fuel tank removal and installation in s ...

Other materials:

Rear wheel assembly construction
Rear sprocket nut Rear axle nut Brake disc bolt Clearance 60 Nm (6.0 Kgf-m, 43.0 Lbf-ft) 100 Nm (10 kgf-m, 72.5 Lbf-ft) 35 Nm (3.5 Kgf-m, 25.5 Lbf-ft) Apply grease. Apply thread lock to the thread part. ...

Clutch removal
Drain engine oil. Refer to engine oil and filter replacement in section 0b .  Lift and support the fuel tank with the prop stay. Refer to fuel tank removal and installation in section 1g .  Disconnect the ckp sensor coupler (1). Remove the clutch cover (2). ...

Specifications
Service data Wheel unit: mm (in) Tire Tightening torque specifications Note the specified tightening torque is described in the following. Front wheel components  front wheel assembly construction  rear wheel components  rear wheel assembly c ...

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