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Suzuki GSX-R 1000 Service Manual: Cooling fan relay inspection

Inspect the fan relay in the following procedures:

  1.  remove the frame covers. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).
  2.  Remove the cooling fan relay (1).

Suzuki GSX-R. Cooling fan relay inspection


  1. First check the insulation between “a” and “b” terminals with tester. Then apply 12 volts to “c” and “d” terminals, (+) to “c” and (–) to “d”, and check the continuity between “a” and “b”.

    If there is no continuity, replace it with a new one.

Special tool : 09900–25008 (multi circuit tester
set)

Tester knob indication set continuity test ( )



  1. Reinstall the removed parts.

Ect sensor removal and installation

Refer to “ect sensor removal and installation” in section 1c .

Ect sensor inspection

Refer to “ect sensor inspection” in section 1c .

Cooling fan inspection
Cooling fan operating temperature standard (on → off): approx. 100 ?‹C (212 ƒ‹f) (off → on): approx. 105 ?‹C (221 ƒ‹f) Inspect the cooling fan in the following procedures: ...

Thermostat removal and installation
Removal Drain a small amount of engine coolant. Refer to “cooling system inspection” in section 0b .  Lift and support the fuel tank. Refer to “fuel tank removal and installation” in s ...

Other materials:

Water hose removal and installation
Removal Remove the side cowlings. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Drain engine coolant. Refer to “cooling system inspection” in section 0b .  Lift and support the fuel tank. Refer to “fuel tank removal and installation” in se ...

Radiator / cooling fan motor removal and installation
Removal Remove the inner under cowlings. Refer to “exterior parts removal and installation” in section 9d .  Drain engine coolant. Refer to “cooling system inspection” in section 0b .  Disconnect the reservoir tank inlet hose (1) and water air bleed hose (2).  Remove ...

Excva removal and installation
Removal Turn the ignition switch off.  Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .  Connect the special tool (mode select switch) to the dealer mode coupler. Refer to “self-diagnostic procedures” in section 1a . After tur ...

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