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Suzuki GSX-R 1000 Service Manual: Cooling fan inspection

Cooling fan operating temperature standard (on → off): approx. 100 ?C (212 ƒf) (off → on): approx. 105 ?C (221 ƒf)

Inspect the cooling fan in the following procedures:

  1.  disconnect the cooling fan motor coupler (1).

Suzuki GSX-R. Cooling fan inspection


  1. Test the cooling fan motor for load current with an ammeter connected as shown in the figure.

    If the fan motor does not turn, replace the cooling fan assembly with a new one. Refer to radiator / cooling fan motor removal and installation .

Note

  •  when making this test, it is not necessary to remove the cooling fan.
  •  Make sure that the battery has a capacity enough to supply the motor with 12 v.
  •  With the motor running at full speed, the ammeter should indicate an amperage not higher than 5 a.

Suzuki GSX-R. Cooling fan inspection


  1. Fan motor
  2. Ammeter
  3. Battery
  1. Connect the cooling fan motor coupler.
Radiator reservoir tank removal and installation
Removal Remove the right side cowling. Refer to exterior parts removal and installation in section 9d .  Disconnect the reservoir tank inlet hose (1) from the reservoir tank (2) and ...

Cooling fan relay inspection
Inspect the fan relay in the following procedures:  remove the frame covers. Refer to exterior parts removal and installation in section 9d (page 9d- 6).  Remove the cooling fan ...

Other materials:

Throttle body components
Fuel delivery pipe Fuel delivery pipe t-joint O-ring Tp sensor Stp sensor Secondary fuel injector Primary fuel injector Cushion seal Isc valve Air screw Vacuum hose Evap system purge control solenoid valve For e-33 only 3.5 ...

Short circuit check (wire harness to ground)
Disconnect the negative () cable from the battery.  Disconnect the connectors/couplers at both ends of the circuit to be checked. Note if the circuit to be checked branches to other parts as shown, disconnect all connectors/ couplers of those parts. Otherwise, diagnos ...

Damping force adjustment
The rebound and compression damping force can be individually adjusted by turning the respective adjusters. The rebound damping force adjuster 2 is located at the top of the front fork. The compression damping force adjuster 3 is located at the bottom of the front fork. To adjust the da ...

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