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Suzuki GSX-R 1000 Service Manual: Radiator reservoir tank removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Engine cooling system / Repair instructions / Radiator reservoir tank removal and installation

Removal

  1. Remove the right side cowling. Refer to exterior parts removal and installation in section 9d .
  2.  Disconnect the reservoir tank inlet hose (1) from the reservoir tank (2) and drain the engine coolant.
  3.  Remove the reservoir tank (2).
  4. Disconnect the reservoir tank overflow hose (3).

Suzuki GSX-R. Radiator reservoir tank removal and installation


Installation

  1. Install the reservoir tank. Refer to radiator / cooling fan motor removal and installation .
  2. Fill the reservoir tank with engine coolant to the upper level. Refer to cooling system inspection in section 0b .
  3.  Install the right side cowling. Refer to exterior parts removal and installation in section 9d (page 9d- 6).
Radiator reservoir tank inspection
Inspect the radiator reservoir tank in the following procedures:  remove the right side cowling. Refer to exterior parts removal and installation in section 9d .  Inspect the rad ...

Cooling fan inspection
Cooling fan operating temperature standard (on → off): approx. 100 ?C (212 ƒf) (off → on): approx. 105 ?C (221 ƒf) Inspect the cooling fan in the following procedures: ...

Other materials:

Cooling fan relay inspection
Inspect the fan relay in the following procedures:  remove the frame covers. Refer to exterior parts removal and installation in section 9d (page 9d- 6).  Remove the cooling fan relay (1). First check the insulation between a and b terminals with tester. Then ap ...

Rear brake master cylinder parts inspection
Refer to rear brake master cylinder disassembly and assembly . Master cylinder Inspect the master cylinder bore for any scratches or other damage. Piston / rubber parts Inspect the piston surface for any scratches or other damage. Inspect the primary cup, secondary cup and dust boot ...

Front footrest bracket construction
Footrest bracket bolt Rear brake master cylinder mounting bolt Footrest guard bolt Footrest bracket no. 1 (Lh) Footrest bracket no. 1 (Rh) Footrest Footrest holder Rear brake pedal Footrest bracket no. 2 (Lh) Footrest bracket no. 2 (Rh) Ban ...

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