Suzuki GSX-R 1000 Service Manual: Radiator reservoir tank removal and installation
Removal
- Remove the right side cowling. Refer to “exterior parts removal and installation” in section 9d .
- Disconnect the reservoir tank inlet hose (1) from the reservoir tank (2) and drain the engine coolant.
- Remove the reservoir tank (2).
- Disconnect the reservoir tank overflow hose (3).
Installation
- Install the reservoir tank. Refer to “radiator / cooling fan motor removal and installation” .
- Fill the reservoir tank with engine coolant to the upper level. Refer to “cooling system inspection” in section 0b .
- Install the right side cowling. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).
Radiator reservoir tank inspection
Inspect the radiator reservoir tank in the following
procedures:
remove the right side cowling. Refer to “exterior parts removal and
installation” in section 9d .
Inspect the rad ...
Cooling fan inspection
Cooling fan operating temperature
standard
(on → off): approx. 100 ?‹C (212 ƒ‹f)
(off → on): approx. 105 ?‹C (221 ƒ‹f)
Inspect the cooling fan in the following procedures:
...
Other materials:
Cooling fan relay inspection
Inspect the fan relay in the following procedures:
remove the frame covers. Refer to “exterior parts
removal and installation” in section 9d (page 9d-
6).
Remove the cooling fan relay (1).
First check the insulation between “a” and “b”
terminals with tester. Then ap ...
Rear brake master cylinder parts inspection
Refer to “rear brake master cylinder disassembly and assembly” .
Master cylinder
Inspect the master cylinder bore for any scratches or
other damage.
Piston / rubber parts
Inspect the piston surface for any scratches or other
damage.
Inspect the primary cup, secondary cup and dust boot
...
Front footrest bracket construction
Footrest bracket bolt
Rear brake master cylinder mounting bolt
Footrest guard bolt
Footrest bracket no. 1 (Lh)
Footrest bracket no. 1 (Rh)
Footrest
Footrest holder
Rear brake pedal
Footrest bracket no. 2 (Lh)
Footrest bracket no. 2 (Rh)
Ban ...