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Suzuki GSX-R 1000 Service Manual: Radiator reservoir tank removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Engine cooling system / Repair instructions / Radiator reservoir tank removal and installation

Removal

  1. Remove the right side cowling. Refer to exterior parts removal and installation in section 9d .
  2.  Disconnect the reservoir tank inlet hose (1) from the reservoir tank (2) and drain the engine coolant.
  3.  Remove the reservoir tank (2).
  4. Disconnect the reservoir tank overflow hose (3).

Suzuki GSX-R. Radiator reservoir tank removal and installation


Installation

  1. Install the reservoir tank. Refer to radiator / cooling fan motor removal and installation .
  2. Fill the reservoir tank with engine coolant to the upper level. Refer to cooling system inspection in section 0b .
  3.  Install the right side cowling. Refer to exterior parts removal and installation in section 9d (page 9d- 6).
Radiator reservoir tank inspection
Inspect the radiator reservoir tank in the following procedures:  remove the right side cowling. Refer to exterior parts removal and installation in section 9d .  Inspect the rad ...

Cooling fan inspection
Cooling fan operating temperature standard (on → off): approx. 100 ?C (212 ƒf) (off → on): approx. 105 ?C (221 ƒf) Inspect the cooling fan in the following procedures: ...

Other materials:

Cooling fan inspection
Cooling fan operating temperature standard (on → off): approx. 100 ?C (212 ƒf) (off → on): approx. 105 ?C (221 ƒf) Inspect the cooling fan in the following procedures:  disconnect the cooling fan motor coupler (1). Test the cooling fan motor for load ...

Open circuit check
Possible causes for the open circuit are as follows. As the cause can exist in the connector/coupler or terminal, they need to be checked carefully.  Loose connection of connector/coupler.  Poor contact of terminal (due to dirt, corrosion or rust, poor contact tension, entry of f ...

Oil pump inspection
Inspect the oil pump in the following procedures:  remove the oil pump. Refer to oil pump removal and installation .  Rotate the oil pump by hand and check that it moves smoothly. If it does not move smoothly, replace the oil pump assembly. Caution do not attempt t ...

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