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Suzuki GSX-R 1000 Service Manual: Radiator reservoir tank removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Engine cooling system / Repair instructions / Radiator reservoir tank removal and installation

Removal

  1. Remove the right side cowling. Refer to exterior parts removal and installation in section 9d .
  2.  Disconnect the reservoir tank inlet hose (1) from the reservoir tank (2) and drain the engine coolant.
  3.  Remove the reservoir tank (2).
  4. Disconnect the reservoir tank overflow hose (3).

Suzuki GSX-R. Radiator reservoir tank removal and installation


Installation

  1. Install the reservoir tank. Refer to radiator / cooling fan motor removal and installation .
  2. Fill the reservoir tank with engine coolant to the upper level. Refer to cooling system inspection in section 0b .
  3.  Install the right side cowling. Refer to exterior parts removal and installation in section 9d (page 9d- 6).
Radiator reservoir tank inspection
Inspect the radiator reservoir tank in the following procedures:  remove the right side cowling. Refer to exterior parts removal and installation in section 9d .  Inspect the rad ...

Cooling fan inspection
Cooling fan operating temperature standard (on → off): approx. 100 ?C (212 ƒf) (off → on): approx. 105 ?C (221 ƒf) Inspect the cooling fan in the following procedures: ...

Other materials:

Clutch cable removal and installation
Removal Remove the left side cowling. Refer to exterior parts removal and installation in section 9d .  Disconnect the clutch cable from the clutch lever. Refer to handlebar removal and installation in section 6b .  Remove the clutch cable as shown in the throttle cable ro ...

Front brake components
Seal set Piston and seal set Brake pad spring Brake pad set Front brake disc 7.5 Nm (0.75 Kgf-m, 5.5 Lbf-ft) 15 Nm (1.5 Kgf-m, 11.0 Lbf-ft) 39 Nm (3.9 Kgf-m, 28.0 Lbf-ft) 18 Nm (1.8 Kgf-m, 13.0 Lbf-ft) Apply thread lo ...

Diagnostic information and procedures
Engine lubrication symptom diagnosis Oil pressure check Check the engine oil pressure periodically. This will give a good indication of the condition of the moving parts. Note before checking the oil pressure, check the following.  Oil level (refer to engine oil and fi ...

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