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Suzuki GSX-R 1000 Service Manual: Radiator reservoir tank removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Engine cooling system / Repair instructions / Radiator reservoir tank removal and installation

Removal

  1. Remove the right side cowling. Refer to “exterior parts removal and installation” in section 9d .
  2.  Disconnect the reservoir tank inlet hose (1) from the reservoir tank (2) and drain the engine coolant.
  3.  Remove the reservoir tank (2).
  4. Disconnect the reservoir tank overflow hose (3).

Suzuki GSX-R. Radiator reservoir tank removal and installation


Installation

  1. Install the reservoir tank. Refer to “radiator / cooling fan motor removal and installation” .
  2. Fill the reservoir tank with engine coolant to the upper level. Refer to “cooling system inspection” in section 0b .
  3.  Install the right side cowling. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).
Radiator reservoir tank inspection
Inspect the radiator reservoir tank in the following procedures:  remove the right side cowling. Refer to “exterior parts removal and installation” in section 9d .  Inspect the rad ...

Cooling fan inspection
Cooling fan operating temperature standard (on → off): approx. 100 ?‹C (212 ƒ‹f) (off → on): approx. 105 ?‹C (221 ƒ‹f) Inspect the cooling fan in the following procedures: ...

Other materials:

Gearshift shaft / gearshift cam plate removal and installation
Removal Remove the engine sprocket cover. Refer to “engine sprocket removal and installation” in section 3a .  Remove the clutch components. Refer to “clutch removal” in section 5c .  Remove the snap ring (1) and washer (2) from the gearshift shaft. Special tool : 09900–06 ...

Specifications
Tightening torque specifications Note the specified tightening torque is described in the following. “Chassis bolt and nut inspection” Reference: for the tightening torque of fastener not specified in this section, refer to “tightening torque list” in section 0c . ...

Rear wheel dust seal / bearing removal and installation
Removal Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” .  Remove the rear sprocket mounting drum assembly (1) from the rear wheel. Remove the wheel dampers (2). Remove the dust seal. Special tool (a): 09913–50121 (oil s ...

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