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Suzuki GSX-R 1000 Service Manual: Oil cooler / oil cooler hose removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Engine lubrication system / Repair instructions / Oil cooler / oil cooler hose removal and installation

Refer to “electrical components location” in section 0a .

Removal

  1. Turn the ignition switch off.
  2.  Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .
  3.  Drain engine oil. Refer to “engine oil and filter replacement” in section 0b .
  4. Disconnect the oil pressure switch lead wire (1).
  5. Remove the oil pressure switch (2).

Suzuki GSX-R. Removal


Installation

  1. Apply bond to the thread part of oil pressure switch and tighten oil pressure switch to the specified torque.
Note

be careful not to apply bond to the hole of thread end.

: Sealant 99000–31140 (suzuki bond no.1207B or equivalent)

Tightening torque oil pressure switch: 14 n·m (1.4 Kgf-m, 10.0 Lbfft)

Suzuki GSX-R. Installation


  1. Route the oil pressure switch lead wire properly and tighten the screw to the specified torque. Refer to “wiring harness routing diagram” in section 9a .

Tightening torque oil pressure switch lead wire screw (a): 1.5 N·m (0.15 Kgf-m, 1.1 Lbf-ft)

Suzuki GSX-R. Installation


  1. Pour engine oil. Refer to “engine oil and filter replacement” in section 0b .
  2.  Install the removed parts.

Oil pressure switch inspection

Refer to “oil pressure indicator inspection” in section 9c .

Oil cooler / oil cooler hose inspection and cleaning
Refer to “exterior parts removal and installation” in section 9d . Oil cooler hose inspection Inspect the oil cooler hoses for any damage and oil leakage. If any defects are found, replace the oil ...

Oil jet removal and installation
Piston cooling oil jet Removal Remove the engine assembly. Refer to “engine assembly removal” in section 1d .  Remove the crankshaft assembly. Refer to “engine bottom side disassembly ...

Other materials:

Engine oil and filter replacement
Replace engine oil initially at 1 000 km (600 miles, 2 months) and every 6 000 km (4 000 miles, 12 months) thereafter Replace oil filter initially at 1 000 km (600 miles, 2 months) and every 18 000 km (11 000 miles, 36 months) thereafter Oil should be changed while the engine is warm. Oil filt ...

Thermostat inspection
Inspect the thermostat in the following procedures:  remove the thermostat. Refer to “thermostat removal and installation” .  Inspect the thermostat pellet for signs of cracking. Test the thermostat at the bench for control action. Caution  do not contact ...

Oil pan / oil pressure regulator / oil strainer removal and installation
Note the oil pan/oil strainer/oil pressure regulator cannot be serviced with the engine installed in the frame. Removal Remove the engine assembly from the frame. Refer to “engine assembly removal” in section 1d .  Remove the plate (1).  Remove the oil pan ...

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