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Suzuki GSX-R 1000 Service Manual: Oil cooler / oil cooler hose removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Engine lubrication system / Repair instructions / Oil cooler / oil cooler hose removal and installation

Refer to electrical components location in section 0a .

Removal

  1. Turn the ignition switch off.
  2.  Remove the left side cowling. Refer to exterior parts removal and installation in section 9d .
  3.  Drain engine oil. Refer to engine oil and filter replacement in section 0b .
  4. Disconnect the oil pressure switch lead wire (1).
  5. Remove the oil pressure switch (2).

Suzuki GSX-R. Removal


Installation

  1. Apply bond to the thread part of oil pressure switch and tighten oil pressure switch to the specified torque.
Note

be careful not to apply bond to the hole of thread end.

: Sealant 9900031140 (suzuki bond no.1207B or equivalent)

Tightening torque oil pressure switch: 14 nm (1.4 Kgf-m, 10.0 Lbfft)

Suzuki GSX-R. Installation


  1. Route the oil pressure switch lead wire properly and tighten the screw to the specified torque. Refer to wiring harness routing diagram in section 9a .

Tightening torque oil pressure switch lead wire screw (a): 1.5 Nm (0.15 Kgf-m, 1.1 Lbf-ft)

Suzuki GSX-R. Installation


  1. Pour engine oil. Refer to engine oil and filter replacement in section 0b .
  2.  Install the removed parts.

Oil pressure switch inspection

Refer to oil pressure indicator inspection in section 9c .

Oil cooler / oil cooler hose inspection and cleaning
Refer to exterior parts removal and installation in section 9d . Oil cooler hose inspection Inspect the oil cooler hoses for any damage and oil leakage. If any defects are found, replace the oil ...

Oil jet removal and installation
Piston cooling oil jet Removal Remove the engine assembly. Refer to engine assembly removal in section 1d .  Remove the crankshaft assembly. Refer to engine bottom side disassembly ...

Other materials:

Crankcase emission control system description
The engine is equipped with a pcv system to prevent discharging crankcase emissions into the atmosphere. Blow-by gas in the engine is constantly drawn into the crankcase, which is returned to the combustion chamber through the pcv (breather) hose, air cleaner and throttle body. ...

Batiery
The battery is located under the front seat. Remove the front seat by referring to the seat lock and helmet holders section. This battery is sealed type and requires no maintenance. Have your dealer check the battery's state of charge periodically. The standard charging rate is 1.2A x ...

Fuel discharge amount inspection
Keep away from fire or spark.  Spilled gasoline should be wiped off immediately.  Work in a well-ventilated area. Inspect the fuel discharge amount in the following procedures:  lift and support the fuel tank. Refer to fuel tank remo ...

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