Suzuki GSX-R 1000 Service Manual: Oil cooler / oil cooler hose removal and installation
Refer to “electrical components location” in section 0a .
Removal
- Turn the ignition switch off.
- Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .
- Drain engine oil. Refer to “engine oil and filter replacement” in section 0b .
- Disconnect the oil pressure switch lead wire (1).
- Remove the oil pressure switch (2).
Installation
- Apply bond to the thread part of oil pressure switch and tighten oil pressure switch to the specified torque.
| Note be careful not to apply bond to the hole of thread end. |
: Sealant 99000–31140 (suzuki bond no.1207B or equivalent)
Tightening torque oil pressure switch: 14 n·m (1.4 Kgf-m, 10.0 Lbfft)
- Route the oil pressure switch lead wire properly and tighten the screw to the specified torque. Refer to “wiring harness routing diagram” in section 9a .
Tightening torque oil pressure switch lead wire screw (a): 1.5 N·m (0.15 Kgf-m, 1.1 Lbf-ft)
- Pour engine oil. Refer to “engine oil and filter replacement” in section 0b .
- Install the removed parts.
Oil pressure switch inspection
Refer to “oil pressure indicator inspection” in section 9c .
Oil cooler / oil cooler hose inspection and
cleaning
Refer to “exterior parts removal and installation” in section 9d .
Oil cooler hose inspection
Inspect the oil cooler hoses for any damage and oil
leakage. If any defects are found, replace the oil ...
Oil jet removal and installation
Piston cooling oil jet
Removal
Remove the engine assembly. Refer to “engine assembly removal” in
section 1d .
Remove the crankshaft assembly. Refer to “engine
bottom side disassembly ...
Other materials:
Brake pad
Front
Rear
Inspect the front and rear brake
pads to see if they are worn down
to the grooved wear limit line 1. If
a pad is worn to the grooved wear
limit line, it must be replaced with
a new one. After replacing either
the front or rear brake pads, the
brake lever or pedal must be
...
Symbols
Listed in the table below are the symbols indicating instructions and other
information necessary for servicing.
The meaning of each symbol is also included in the table.
Abbreviations
A:
abdc: after bottom dead center
ac: alternating current
acl: air cleaner, air cleaner box
api: ame ...
Precautions
Precautions for brake system
Refer to “general precautions” in section 00 (page 00-1).
Brake fluid information
This brake system is filled with an ethylene glycol-based dot 4
brake fluid. Do not use or mix
different types of fluid, such as silicone-based or petroleum-based.
...