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Suzuki GSX-R 1000 Service Manual: Oil cooler / oil cooler hose removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Engine lubrication system / Repair instructions / Oil cooler / oil cooler hose removal and installation

Refer to electrical components location in section 0a .

Removal

  1. Turn the ignition switch off.
  2.  Remove the left side cowling. Refer to exterior parts removal and installation in section 9d .
  3.  Drain engine oil. Refer to engine oil and filter replacement in section 0b .
  4. Disconnect the oil pressure switch lead wire (1).
  5. Remove the oil pressure switch (2).

Suzuki GSX-R. Removal


Installation

  1. Apply bond to the thread part of oil pressure switch and tighten oil pressure switch to the specified torque.
Note

be careful not to apply bond to the hole of thread end.

: Sealant 9900031140 (suzuki bond no.1207B or equivalent)

Tightening torque oil pressure switch: 14 nm (1.4 Kgf-m, 10.0 Lbfft)

Suzuki GSX-R. Installation


  1. Route the oil pressure switch lead wire properly and tighten the screw to the specified torque. Refer to wiring harness routing diagram in section 9a .

Tightening torque oil pressure switch lead wire screw (a): 1.5 Nm (0.15 Kgf-m, 1.1 Lbf-ft)

Suzuki GSX-R. Installation


  1. Pour engine oil. Refer to engine oil and filter replacement in section 0b .
  2.  Install the removed parts.

Oil pressure switch inspection

Refer to oil pressure indicator inspection in section 9c .

Oil cooler / oil cooler hose inspection and cleaning
Refer to exterior parts removal and installation in section 9d . Oil cooler hose inspection Inspect the oil cooler hoses for any damage and oil leakage. If any defects are found, replace the oil ...

Oil jet removal and installation
Piston cooling oil jet Removal Remove the engine assembly. Refer to engine assembly removal in section 1d .  Remove the crankshaft assembly. Refer to engine bottom side disassembly ...

Other materials:

Oil pan / oil pressure regulator / oil strainer removal and installation
Note the oil pan/oil strainer/oil pressure regulator cannot be serviced with the engine installed in the frame. Removal Remove the engine assembly from the frame. Refer to engine assembly removal in section 1d .  Remove the plate (1).  Remove the oil pan ...

Steering system inspection
Inspect steering system initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter Steering should be adjusted properly for smooth turning of handlebars and safe running. Overtighten steering prevents smooth turning of the handlebars and too loose steer ...

Cooling fan inspection
Cooling fan operating temperature standard (on → off): approx. 100 ?C (212 ƒf) (off → on): approx. 105 ?C (221 ƒf) Inspect the cooling fan in the following procedures:  disconnect the cooling fan motor coupler (1). Test the cooling fan motor for load ...

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