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Suzuki GSX-R 1000 Service Manual: Oil cooler / oil cooler hose inspection and cleaning

Suzuki GSX-R 1000 Service Manual / Engine / Engine lubrication system / Repair instructions / Oil cooler / oil cooler hose inspection and cleaning

Refer to exterior parts removal and installation in section 9d .

Oil cooler hose inspection

Inspect the oil cooler hoses for any damage and oil leakage. If any defects are found, replace the oil cooler hose with a new one.

Suzuki GSX-R. Oil cooler hose inspection


Oil cooler inspection

  1. Remove the oil cooler guard (1).

Suzuki GSX-R. Oil cooler inspection


  1. Inspect the oil cooler for oil leakage. If any defects are found, replace the oil cooler with a new one. If the fins are bent or dented, repair them by carefully straightening them with the blade of a small screwdriver.

Suzuki GSX-R. Oil cooler inspection


  1. Reinstall the removed parts.

Oil cooler cleaning

  1. Remove the oil cooler guard (1).
  2.  Remove the oil cooler mounting bolts.

Suzuki GSX-R. Oil cooler cleaning


  1. Blow out any foreign matter that is stuck in the oil cooler fins using compressed air.
Caution

  •  make sure not to bend the fins when using compressed air.
  •  If compressed air is applied from the front side, dirt will be forced into the pores of oil cooler.

Suzuki GSX-R. Oil cooler cleaning


  1. Reinstall the removed parts.
  2. Remove the oil cooler guard (4).

Suzuki GSX-R. Oil cooler cleaning


Installation

Install the oil cooler and oil cooler hoses in the reverse order of removal. Pay attention to the following points:

: Thread lock cement
9900032110 (thread lock cement super 1322 or equivalent)

Suzuki GSX-R. Installation


Caution

replace the o-rings with new ones to prevent oil leakage.

Suzuki GSX-R. Installation


Suzuki GSX-R. Installation


: Thread lock cement
9900032110 (thread lock cement super 1322 or equivalent)

Suzuki GSX-R. Installation


Oil pressure regulator / oil strainer inspection
Refer to oil pan / oil pressure regulator / oil strainer removal and installation . Oil pressure regulator Inspect the operation of the oil pressure regulator by pushing the piston with a prope ...

Oil cooler / oil cooler hose removal and installation
Refer to electrical components location in section 0a . Removal Turn the ignition switch off.  Remove the left side cowling. Refer to exterior parts removal and installation in sect ...

Other materials:

Fuel tank cap
To open the fuel tank cap, insert the ignition key into the lock and turn it clockwise. With the key inserted, lift up with the key and open the fuel tank cap. To close the fuel tank cap, push the cap down firmly with the key in the cap lock. Fuel level Fi ller neck Wa ...

DTC c21 (p0110-h/l): iat sensor circuit malfunction
Detected condition and possible cause Detected condition Possible cause C21 Output voltage is not with in the following range. 0.15 V ≤ Sensor voltage < 4.85 V Iat sensor circuit open or short.  Iat sensor malfunction.  Ec ...

Exhaust system components
Exhaust pipe gasket Exhaust pipe assembly Ho2 sensor Connector : install the connector so that the chamfer side faces backward. Muffler chamber Muffler body Excv cable no. 1 Excv cable no. 2 When loosening or tightening the pulley bol ...

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