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Suzuki GSX-R 1000 Service Manual: Oil cooler / oil cooler hose inspection and cleaning

Suzuki GSX-R 1000 Service Manual / Engine / Engine lubrication system / Repair instructions / Oil cooler / oil cooler hose inspection and cleaning

Refer to exterior parts removal and installation in section 9d .

Oil cooler hose inspection

Inspect the oil cooler hoses for any damage and oil leakage. If any defects are found, replace the oil cooler hose with a new one.

Suzuki GSX-R. Oil cooler hose inspection


Oil cooler inspection

  1. Remove the oil cooler guard (1).

Suzuki GSX-R. Oil cooler inspection


  1. Inspect the oil cooler for oil leakage. If any defects are found, replace the oil cooler with a new one. If the fins are bent or dented, repair them by carefully straightening them with the blade of a small screwdriver.

Suzuki GSX-R. Oil cooler inspection


  1. Reinstall the removed parts.

Oil cooler cleaning

  1. Remove the oil cooler guard (1).
  2.  Remove the oil cooler mounting bolts.

Suzuki GSX-R. Oil cooler cleaning


  1. Blow out any foreign matter that is stuck in the oil cooler fins using compressed air.
Caution

  •  make sure not to bend the fins when using compressed air.
  •  If compressed air is applied from the front side, dirt will be forced into the pores of oil cooler.

Suzuki GSX-R. Oil cooler cleaning


  1. Reinstall the removed parts.
  2. Remove the oil cooler guard (4).

Suzuki GSX-R. Oil cooler cleaning


Installation

Install the oil cooler and oil cooler hoses in the reverse order of removal. Pay attention to the following points:

: Thread lock cement
9900032110 (thread lock cement super 1322 or equivalent)

Suzuki GSX-R. Installation


Caution

replace the o-rings with new ones to prevent oil leakage.

Suzuki GSX-R. Installation


Suzuki GSX-R. Installation


: Thread lock cement
9900032110 (thread lock cement super 1322 or equivalent)

Suzuki GSX-R. Installation


Oil pressure regulator / oil strainer inspection
Refer to oil pan / oil pressure regulator / oil strainer removal and installation . Oil pressure regulator Inspect the operation of the oil pressure regulator by pushing the piston with a prope ...

Oil cooler / oil cooler hose removal and installation
Refer to electrical components location in section 0a . Removal Turn the ignition switch off.  Remove the left side cowling. Refer to exterior parts removal and installation in sect ...

Other materials:

Exhaust control valve inspection
Inspect exhaust control valve initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter Inspect exhaust control valve as follows:  remove the left side cowling. Refer to exterior parts removal and installation in section 9d .  Check t ...

DTC c41 (p2505): ecm power input signal malfunction
Detected condition and possible cause Detected condition Possible cause C41/P2505 No voltage is applied to the ecm. Lead wire/coupler connection of ecm terminal to fuel fuse. Fuel fuse. Wiring diagram Troubleshooting C ...

Cam chain tension adjuster inspection
The cam chain tension adjuster is maintained to proper tension automatically.  Remove the cam chain tension adjuster. Refer to engine top side disassembly .  Holding the cam chain tension adjuster as shown in the figure, compress the plunger by turning the adjuster body unt ...

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