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Suzuki GSX-R 1000 Service Manual: Oil cooler / oil cooler hose inspection and cleaning

Suzuki GSX-R 1000 Service Manual / Engine / Engine lubrication system / Repair instructions / Oil cooler / oil cooler hose inspection and cleaning

Refer to “exterior parts removal and installation” in section 9d .

Oil cooler hose inspection

Inspect the oil cooler hoses for any damage and oil leakage. If any defects are found, replace the oil cooler hose with a new one.

Suzuki GSX-R. Oil cooler hose inspection


Oil cooler inspection

  1. Remove the oil cooler guard (1).

Suzuki GSX-R. Oil cooler inspection


  1. Inspect the oil cooler for oil leakage. If any defects are found, replace the oil cooler with a new one. If the fins are bent or dented, repair them by carefully straightening them with the blade of a small screwdriver.

Suzuki GSX-R. Oil cooler inspection


  1. Reinstall the removed parts.

Oil cooler cleaning

  1. Remove the oil cooler guard (1).
  2.  Remove the oil cooler mounting bolts.

Suzuki GSX-R. Oil cooler cleaning


  1. Blow out any foreign matter that is stuck in the oil cooler fins using compressed air.
Caution

  •  make sure not to bend the fins when using compressed air.
  •  If compressed air is applied from the front side, dirt will be forced into the pores of oil cooler.

Suzuki GSX-R. Oil cooler cleaning


  1. Reinstall the removed parts.
  2. Remove the oil cooler guard (4).

Suzuki GSX-R. Oil cooler cleaning


Installation

Install the oil cooler and oil cooler hoses in the reverse order of removal. Pay attention to the following points:

: Thread lock cement
99000–32110 (thread lock cement super “1322” or equivalent)

Suzuki GSX-R. Installation


Caution

replace the o-rings with new ones to prevent oil leakage.

Suzuki GSX-R. Installation


Suzuki GSX-R. Installation


: Thread lock cement
99000–32110 (thread lock cement super “1322” or equivalent)

Suzuki GSX-R. Installation


Oil pressure regulator / oil strainer inspection
Refer to “oil pan / oil pressure regulator / oil strainer removal and installation” . Oil pressure regulator Inspect the operation of the oil pressure regulator by pushing the piston with a prope ...

Oil cooler / oil cooler hose removal and installation
Refer to “electrical components location” in section 0a . Removal Turn the ignition switch off.  Remove the left side cowling. Refer to “exterior parts removal and installation” in sect ...

Other materials:

Gear position (gp) switch removal and installation
Removal Turn the ignition switch off.  Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).  Disconnect the gear position switch lead wire coupler (1). Remove the engine sprocket cover. Refer to “engine sprocket r ...

Ect sensor removal and installation
Removal Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .  Drain engine coolant. Refer to “cooling system inspection” in section 0b .  Disconnect the coupler and remove the ect sensor (1). Caution take special care ...

Battery current leakage inspection
Inspect the battery current leakage in the following procedures:  turn the ignition switch off.  Remove the front seat. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Disconnect the battery (–) lead wire.  Measure the current betwee ...

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