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Suzuki GSX-R 1000 Service Manual: Oil cooler / oil cooler hose inspection and cleaning

Suzuki GSX-R 1000 Service Manual / Engine / Engine lubrication system / Repair instructions / Oil cooler / oil cooler hose inspection and cleaning

Refer to exterior parts removal and installation in section 9d .

Oil cooler hose inspection

Inspect the oil cooler hoses for any damage and oil leakage. If any defects are found, replace the oil cooler hose with a new one.

Suzuki GSX-R. Oil cooler hose inspection


Oil cooler inspection

  1. Remove the oil cooler guard (1).

Suzuki GSX-R. Oil cooler inspection


  1. Inspect the oil cooler for oil leakage. If any defects are found, replace the oil cooler with a new one. If the fins are bent or dented, repair them by carefully straightening them with the blade of a small screwdriver.

Suzuki GSX-R. Oil cooler inspection


  1. Reinstall the removed parts.

Oil cooler cleaning

  1. Remove the oil cooler guard (1).
  2.  Remove the oil cooler mounting bolts.

Suzuki GSX-R. Oil cooler cleaning


  1. Blow out any foreign matter that is stuck in the oil cooler fins using compressed air.
Caution

  •  make sure not to bend the fins when using compressed air.
  •  If compressed air is applied from the front side, dirt will be forced into the pores of oil cooler.

Suzuki GSX-R. Oil cooler cleaning


  1. Reinstall the removed parts.
  2. Remove the oil cooler guard (4).

Suzuki GSX-R. Oil cooler cleaning


Installation

Install the oil cooler and oil cooler hoses in the reverse order of removal. Pay attention to the following points:

: Thread lock cement
9900032110 (thread lock cement super 1322 or equivalent)

Suzuki GSX-R. Installation


Caution

replace the o-rings with new ones to prevent oil leakage.

Suzuki GSX-R. Installation


Suzuki GSX-R. Installation


: Thread lock cement
9900032110 (thread lock cement super 1322 or equivalent)

Suzuki GSX-R. Installation


Oil pressure regulator / oil strainer inspection
Refer to oil pan / oil pressure regulator / oil strainer removal and installation . Oil pressure regulator Inspect the operation of the oil pressure regulator by pushing the piston with a prope ...

Oil cooler / oil cooler hose removal and installation
Refer to electrical components location in section 0a . Removal Turn the ignition switch off.  Remove the left side cowling. Refer to exterior parts removal and installation in sect ...

Other materials:

Ignition switch
The ignitionr switch has 4 positions: "Off" position All electrical circuits are cut off. The engine will not start. The key can be removed. "On" position The ignition circuit is completed and the engine can run. The headlight and taillight will automatically turn ...

Rear brake disc inspection
Brake disc thickness Check the brake disc for damage or cracks and measure the thickness using the micrometer. Replace the brake disc if the thickness is less than the service limit or if defect is found. Special tool (a): 0990020205 (micrometer (0 25 mm)) Brake disc thickness service ...

Cushion rod bearing removal and installation
Removal Remove the cushion rod. Refer to cushion rod removal and installation .  Remove the cushion rod bearing with the special tool. Special tool (a): 0992120240 (bearing remover set) Installation Caution the removed bearings must be replaced with new on ...

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