Suzuki GSX-R 1000 Service Manual: Swingarm related parts inspection
Refer to “swingarm removal and installation” (page 2c- 9).
Spacers
- Remove the collar and spacer from the swingarm.
- Inspect the collars and spacer for wear and damage.
If any defects are found, replace them with new ones.
Chain buffer
Inspect the chain buffer for wear and damage. If any defect is found, replace the chain buffer with a new one.
Plate
Inspect the plate for damage and excessive bend. If any defect is found, replace the plate with a new one.
Swingarm bearing
- Insert the collars and spacer into bearings.
- Check the play by moving the collars and spacer up and down. If excessive play is noted, replace the bearings with new ones. Refer to “swingarm bearing removal and installation” .
Swingarm
Inspect the swingarm for damage. If any defect is found, replace the swingarm with a new one.
Swingarm pivot shaft
Measure the swingarm pivot shaft runout using the dial gauge. If the runout exceeds the service limit, replace the pivot shaft.
Special tool
(a): 09900–20607 (dial gauge)
(b): 09900–20701 (dial gauge
chuck)
(c): 09900–21304 (v blocks)
Swingarm pivot shaft runout service limit: 0.3 Mm (0.01 In)
Swingarm pivot boss removal and installation
Removal
Remove the swingarm. Refer to “swingarm removal and installation” .
Remove the swingarm pivot boss nut (1).
Note
remove the swingarm pivot boss only when
replacing ...
Swingarm bearing removal and installation
Removal
Remove the swingarm. Refer to “swingarm removal and installation” .
Remove the swingarm pivot bearings (1) using the
special tool.
Special tool
(a):
09921–20240 (bearing re ...
Other materials:
Specifications
Service data
Electrical
unit: mm
Tightening torque specifications
Note
the specified tightening torque is described in the following.
“Starter motor components”
Reference: for the tightening torque of fastener not specified in this
section, refer to “tightening to ...
Throttle body components
Fuel delivery pipe
Fuel delivery pipe t-joint
O-ring
Tp sensor
Stp sensor
Secondary fuel injector
Primary fuel injector
Cushion seal
Isc valve
Air screw
Vacuum hose
Evap system purge control solenoid valve
For e-33 only
3.5
...
Brake pad
Front
Rear
Inspect the front and rear brake
pads to see if they are worn down
to the grooved wear limit line 1. If
a pad is worn to the grooved wear
limit line, it must be replaced with
a new one. After replacing either
the front or rear brake pads, the
brake lever or pedal must be
...