Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Swingarm related parts inspection

Refer to swingarm removal and installation (page 2c- 9).

Spacers

  1. Remove the collar and spacer from the swingarm.
  2.  Inspect the collars and spacer for wear and damage.

    If any defects are found, replace them with new ones.

Suzuki GSX-R. Spacers


Chain buffer

Inspect the chain buffer for wear and damage. If any defect is found, replace the chain buffer with a new one.

Suzuki GSX-R. Chain buffer


Plate

Inspect the plate for damage and excessive bend. If any defect is found, replace the plate with a new one.

Suzuki GSX-R. Plate


Swingarm bearing

  1. Insert the collars and spacer into bearings.
  2. Check the play by moving the collars and spacer up and down. If excessive play is noted, replace the bearings with new ones. Refer to swingarm bearing removal and installation .

Suzuki GSX-R. Swingarm bearing


Swingarm

Inspect the swingarm for damage. If any defect is found, replace the swingarm with a new one.

Suzuki GSX-R. Swingarm


Swingarm pivot shaft

Measure the swingarm pivot shaft runout using the dial gauge. If the runout exceeds the service limit, replace the pivot shaft.

Special tool (a): 0990020607 (dial gauge)
(b): 0990020701 (dial gauge
chuck) (c): 0990021304 (v blocks)


Swingarm pivot shaft runout service limit: 0.3 Mm (0.01 In)

Suzuki GSX-R. Swingarm pivot shaft


Swingarm pivot boss removal and installation
Removal Remove the swingarm. Refer to swingarm removal and installation .  Remove the swingarm pivot boss nut (1). Note remove the swingarm pivot boss only when replacing ...

Swingarm bearing removal and installation
Removal Remove the swingarm. Refer to swingarm removal and installation .  Remove the swingarm pivot bearings (1) using the special tool. Special tool (a): 0992120240 (bearing re ...

Other materials:

Cam chain tension adjuster inspection
The cam chain tension adjuster is maintained to proper tension automatically.  Remove the cam chain tension adjuster. Refer to engine top side disassembly .  Holding the cam chain tension adjuster as shown in the figure, compress the plunger by turning the adjuster body unt ...

Using the transmission
The transmission is provided to keep the engine operating smoothly in its normal operating speed range. The gear ratios have been carefully chosen to meet the characteristics of the engine. The rider should always select the most suitable gear for the prevailing conditions. Never slip the c ...

Front brake master cylinder parts inspection
Refer to front brake master cylinder / brake lever disassembly and assembly . Master cylinder Inspect the master cylinder bore for any scratches or other damage Piston / rubber parts Inspect the piston surface for any scratches or other damage. Inspect the primary cup, secondary cup ...

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