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Suzuki GSX-R 1000 Service Manual: Swingarm pivot boss removal and installation

Suzuki GSX-R 1000 Service Manual / Suspension / Rear suspension / Repair instructions / Swingarm pivot boss removal and installation

Removal

  1. Remove the swingarm. Refer to “swingarm removal and installation” .
  2.  Remove the swingarm pivot boss nut (1).
Note

remove the swingarm pivot boss only when replacing it.

Suzuki GSX-R. Swingarm pivot boss removal and installation


  1. Remove the swingarm pivot boss (2) by removing its set screws.

Suzuki GSX-R. Swingarm pivot boss removal and installation


Installation

Install the swingarm pivot boss in the reverse order of removal. Pay attention to the following points:

Suzuki GSX-R. Swingarm pivot boss removal and installation


Tightening torque swingarm pivot boss nut (a): 65 n·m (6.5 Kgf-m, 47.0 Lbf-ft)

Suzuki GSX-R. Swingarm pivot boss removal and installation


Swingarm removal and installation
Removal Cut the drive chain. Refer to “drive chain replacement” in section 3a .  Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” in section 2d . ...

Swingarm related parts inspection
Refer to “swingarm removal and installation” (page 2c- 9). Spacers Remove the collar and spacer from the swingarm.  Inspect the collars and spacer for wear and damage. If any defects ...

Other materials:

Tightening torque specifications
Note the specified tightening torque is described in the following. “Throttle cable routing diagram”  “throttle body components”  “throttle body construction”  “engine assembly installation” Reference: for the tightening torque of fastener not specified i ...

Fuses
The main fuse is located under the front seat. To access the fuse, remove the seat by referring to the seat lock and helmet holders. The fuses are located inside the left fairing. One 1 oa and one 15a spare fuses are provided inside the fuse box. They are designed to open when ...

Starter motor inspection
Refer to “starter motor disassembly and assembly” . Carbon brush Inspect the carbon brushes for abnormal wear, cracks or smoothness in the brush holder. If either carbon brush is defective, replace the brush holder set with a new one. Measure the length “a” of the carbon brushes using a v ...

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