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Suzuki GSX-R 1000 Service Manual: Swingarm pivot boss removal and installation

Suzuki GSX-R 1000 Service Manual / Suspension / Rear suspension / Repair instructions / Swingarm pivot boss removal and installation

Removal

  1. Remove the swingarm. Refer to swingarm removal and installation .
  2.  Remove the swingarm pivot boss nut (1).
Note

remove the swingarm pivot boss only when replacing it.

Suzuki GSX-R. Swingarm pivot boss removal and installation


  1. Remove the swingarm pivot boss (2) by removing its set screws.

Suzuki GSX-R. Swingarm pivot boss removal and installation


Installation

Install the swingarm pivot boss in the reverse order of removal. Pay attention to the following points:

Suzuki GSX-R. Swingarm pivot boss removal and installation


Tightening torque swingarm pivot boss nut (a): 65 nm (6.5 Kgf-m, 47.0 Lbf-ft)

Suzuki GSX-R. Swingarm pivot boss removal and installation


Swingarm removal and installation
Removal Cut the drive chain. Refer to drive chain replacement in section 3a .  Remove the rear wheel assembly. Refer to rear wheel assembly removal and installation in section 2d . ...

Swingarm related parts inspection
Refer to swingarm removal and installation (page 2c- 9). Spacers Remove the collar and spacer from the swingarm.  Inspect the collars and spacer for wear and damage. If any defects ...

Other materials:

Clutch removal
Drain engine oil. Refer to engine oil and filter replacement in section 0b .  Lift and support the fuel tank with the prop stay. Refer to fuel tank removal and installation in section 1g .  Disconnect the ckp sensor coupler (1). Remove the clutch cover (2). ...

Starter motor removal and installation
Removal Turn the ignition switch off and disconnect the battery () lead wire (1).  Lift and support the fuel tank. Refer to fuel tank removal and installation in section 1g (page 1g- 9).  Disconnect the starter motor lead wire (2).  Remove the starter motor (3). ...

Schematic and routing diagram
Fuel tank drain hose and breather hose routing diagram Fuel tank water drain hose Fuel tank breather hose no. 1 Fuel tank breather hose no. 2 Fuel tank breather hose no. 3 3-Way joint Frame White marking Set the hose end to the root of tank nippl ...

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