Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Swingarm removal and installation

Removal

  1. Cut the drive chain. Refer to drive chain replacement in section 3a .
  2.  Remove the rear wheel assembly. Refer to rear wheel assembly removal and installation in section 2d .
  3.  Disconnect the rear brake hose from the brake hose clamp (1).

Suzuki GSX-R. Swingarm removal and installation


  1. Remove the brake hose clamp bolt (2).
  2.  Remove the rear brake caliper from the swingarm.

Suzuki GSX-R. Swingarm removal and installation


  1. Remove the left muffler and muffler chamber heat guard no. 2. Refer to muffler / muffler chamber / exhaust pipe removal and installation in section 1k .
  2.  Remove the rear shock absorber (3) and cushion lever mounting bolt and nut (4). Refer to rear shock absorber removal and installation  and cushion lever removal and installation .

Suzuki GSX-R. Swingarm removal and installation


  1. Remove the swingarm pivot shaft lock-nut with the special tool.

Special tool (a): 0994014940 (swingarm pivot
thrust adjuster wrench)

Suzuki GSX-R. Swingarm removal and installation


  1. Hold the swingarm pivot shaft (5) with the special tool and remove the swingarm pivot nut (6).

Special tool (b): 0994428321 (hexagon socket
(19 mm))

Suzuki GSX-R. Swingarm removal and installation


  1. Remove the swingarm pivot shaft.
  2.  Remove the swingarm assembly.
  3.  Remove the mudguard (7), chain case (8) and chain buffer (9) from the swingarm.

Suzuki GSX-R. Swingarm removal and installation


  1. Remove the plate (10).

Suzuki GSX-R. Swingarm removal and installation


Installation

Install the swingarm in the reverse order of removal. Pay attention to the following points:

Note

when reusing the removed screw (1), apply a small quantity of the thread lock to it.

: Thread lock cement
9900032110 (thread lock cement super 1322 or equivalent)

Suzuki GSX-R. Swingarm removal and installation


insert the swingarm pivot shaft (2) and tighten it to the specified torque with the special tool.

Special tool (a): 0994428321 (hexagon socket
(19 mm))

Tightening torque swingarm pivot shaft (a): 15 nm (1.5 Kgf-m, 11.0 Lbf-ft)

Suzuki GSX-R. Swingarm removal and installation


Hold the swingarm pivot shaft with the special tool and tighten the swingarm pivot nut (3) to the specified torque.

Special tool (a): 0994428321 (hexagon socket
(19 mm))

Tightening torque swingarm pivot nut (b): 100 nm (10.0 Kgf-m, 72.5 Lbf-ft)

Suzuki GSX-R. Swingarm removal and installation


Tighten the swingarm pivot lock-nut (4) to the specified torque with the special tool.

Special tool (b): 0994014940 (swingarm pivot
thrust adjuster wrench)

Tightening torque swingarm pivot lock-nut (c): 90 nm (9.0 Kgfm, 65.0 Lbf-ft)

Suzuki GSX-R. Swingarm removal and installation


Tightening torque rear shock absorber upper mounting nut (d): 50 nm (5.0 Kgf-m, 36.0 Lbf-ft) rear shock absorber lower mounting nut (e): 50 nm (5.0 Kgf-m, 36.0 Lbf-ft) cushion lever mounting nut (f): 98 nm (9.8 Kgfm, 71.0 Lbf-ft)

Suzuki GSX-R. Swingarm removal and installation


Suzuki GSX-R. Swingarm removal and installation


Cushion rod bearing removal and installation
Removal Remove the cushion rod. Refer to cushion rod removal and installation .  Remove the cushion rod bearing with the special tool. Special tool (a): 0992120240 (bearing re ...

Swingarm pivot boss removal and installation
Removal Remove the swingarm. Refer to swingarm removal and installation .  Remove the swingarm pivot boss nut (1). Note remove the swingarm pivot boss only when replacing ...

Other materials:

Procedure for returning to service
Clean the entire motorcycle.  Remove the oily rags from the air cleaner intake and muffler outlet.  Drain all the engine oil. Install a new oil filter and fill the engine with fresh oil as outlined in this manual.  Remove the spark plugs. Turn the engine a few tim ...

Steering components
Steering stem head nut Steering stem upper bracket Steering stem lock-nut Washer Steering stem nut Dust seal cover Dust seal Steering stem upper bearing Steering stem lower bearing Lower seal Steering stem lower bracket Steering stem lo ...

Specifications
Service data Electrical unit: mm (in) Tightening torque specifications Reference: for the tightening torque of fastener not specified in this section, refer to tightening torque list in section 0c . ...

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