Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Swingarm removal and installation

Removal

  1. Cut the drive chain. Refer to “drive chain replacement” in section 3a .
  2.  Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” in section 2d .
  3.  Disconnect the rear brake hose from the brake hose clamp (1).

Suzuki GSX-R. Swingarm removal and installation


  1. Remove the brake hose clamp bolt (2).
  2.  Remove the rear brake caliper from the swingarm.

Suzuki GSX-R. Swingarm removal and installation


  1. Remove the left muffler and muffler chamber heat guard no. 2. Refer to “muffler / muffler chamber / exhaust pipe removal and installation” in section 1k .
  2.  Remove the rear shock absorber (3) and cushion lever mounting bolt and nut (4). Refer to “rear shock absorber removal and installation”  and “cushion lever removal and installation” .

Suzuki GSX-R. Swingarm removal and installation


  1. Remove the swingarm pivot shaft lock-nut with the special tool.

Special tool (a): 09940–14940 (swingarm pivot
thrust adjuster wrench)

Suzuki GSX-R. Swingarm removal and installation


  1. Hold the swingarm pivot shaft (5) with the special tool and remove the swingarm pivot nut (6).

Special tool (b): 09944–28321 (hexagon socket
(19 mm))

Suzuki GSX-R. Swingarm removal and installation


  1. Remove the swingarm pivot shaft.
  2.  Remove the swingarm assembly.
  3.  Remove the mudguard (7), chain case (8) and chain buffer (9) from the swingarm.

Suzuki GSX-R. Swingarm removal and installation


  1. Remove the plate (10).

Suzuki GSX-R. Swingarm removal and installation


Installation

Install the swingarm in the reverse order of removal. Pay attention to the following points:

Note

when reusing the removed screw (1), apply a small quantity of the thread lock to it.

: Thread lock cement
99000–32110 (thread lock cement super “1322” or equivalent)

Suzuki GSX-R. Swingarm removal and installation


– insert the swingarm pivot shaft (2) and tighten it to the specified torque with the special tool.

Special tool (a): 09944–28321 (hexagon socket
(19 mm))

Tightening torque swingarm pivot shaft (a): 15 n·m (1.5 Kgf-m, 11.0 Lbf-ft)

Suzuki GSX-R. Swingarm removal and installation


– Hold the swingarm pivot shaft with the special tool and tighten the swingarm pivot nut (3) to the specified torque.

Special tool (a): 09944–28321 (hexagon socket
(19 mm))

Tightening torque swingarm pivot nut (b): 100 n·m (10.0 Kgf-m, 72.5 Lbf-ft)

Suzuki GSX-R. Swingarm removal and installation


– Tighten the swingarm pivot lock-nut (4) to the specified torque with the special tool.

Special tool (b): 09940–14940 (swingarm pivot
thrust adjuster wrench)

Tightening torque swingarm pivot lock-nut (c): 90 n·m (9.0 Kgfm, 65.0 Lbf-ft)

Suzuki GSX-R. Swingarm removal and installation


Tightening torque rear shock absorber upper mounting nut (d): 50 n·m (5.0 Kgf-m, 36.0 Lbf-ft) rear shock absorber lower mounting nut (e): 50 n·m (5.0 Kgf-m, 36.0 Lbf-ft) cushion lever mounting nut (f): 98 n·m (9.8 Kgfm, 71.0 Lbf-ft)

Suzuki GSX-R. Swingarm removal and installation


Suzuki GSX-R. Swingarm removal and installation


Cushion rod bearing removal and installation
Removal Remove the cushion rod. Refer to “cushion rod removal and installation” .  Remove the cushion rod bearing with the special tool. Special tool (a): 09921–20240 (bearing re ...

Swingarm pivot boss removal and installation
Removal Remove the swingarm. Refer to “swingarm removal and installation” .  Remove the swingarm pivot boss nut (1). Note remove the swingarm pivot boss only when replacing ...

Other materials:

Turn signal / side-stand relay removal and installation
Removal Remove the frame cover. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Remove the turn signal/side-stand relay (1). Installation Install the turn signal/side-stand relay in the reverse order of removal. ...

Front brake caliper disassembly and assembly
Refer to “front brake caliper removal and installation” . Note the right and left calipers are installed symmetrically and therefore the disassembly procedure for one side is the same as that for the other side. Disassembly Remove the brake pads (1) and spring from the ...

Voltage check
If voltage is supplied to the circuit being checked, voltage check can be used as circuit check.  With all connectors/couplers connected and voltage applied to the circuit being checked, measure voltage between each terminal and body ground.  If measurements were taken as shown ...

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