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Suzuki GSX-R 1000 Service Manual: Cushion rod bearing removal and installation

Suzuki GSX-R 1000 Service Manual / Suspension / Rear suspension / Repair instructions / Cushion rod bearing removal and installation

Removal

  1. Remove the cushion rod. Refer to “cushion rod removal and installation” .
  2.  Remove the cushion rod bearing with the special tool.

Special tool

(a):
09921–20240 (bearing remover set)

Suzuki GSX-R. Cushion rod bearing removal and installation


Installation

Caution

the removed bearings must be replaced with new ones.

  1. Press the bearings into the cushion rod at 0.5 Mm (0.02 In) depth “a” from the cushion rod side surface with the special tool and suitable size socket wrench.
Note

when installing the bearing, apply a small quantity of the grease to housing.

: Grease 99000–25010 (suzuki
super grease “a” or equivalent)

Special tool (a): 09924–84521 (bearing
installer set)

Suzuki GSX-R. Cushion rod bearing removal and installation


  1. 0.5 Mm (0.02 In)
  1. Apply grease to the bearings.

: Grease 99000–25010 (suzuki
super grease “a” or equivalent)

Suzuki GSX-R. Cushion rod bearing removal and installation


  1. Install the cushion rod. Refer to “cushion rod bearing removal and installation” .
Cushion rod inspection
Refer to “cushion rod removal and installation” . Collar and spacer Remove the collar and spacer from the cushion rod.  Inspect the collar and spacer for any flaws or other damage. If an ...

Swingarm removal and installation
Removal Cut the drive chain. Refer to “drive chain replacement” in section 3a .  Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” in section 2d . ...

Other materials:

Specifications
Service data Drive train unit: mm (in) except ratio Tightening torque specifications Note the specified tightening torque is described in the following. “Transmission components”  “gearshift lever construction”  “gearshift shaft / gearshift cam plate componen ...

Swingarm bearing removal and installation
Removal Remove the swingarm. Refer to “swingarm removal and installation” .  Remove the swingarm pivot bearings (1) using the special tool. Special tool (a): 09921–20240 (bearing remover set) Remove the center spacer (2). Remove the cushion lever bearing (3) usin ...

Battery current leakage inspection
Inspect the battery current leakage in the following procedures:  turn the ignition switch off.  Remove the front seat. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Disconnect the battery (–) lead wire.  Measure the current betwee ...

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