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Suzuki GSX-R 1000 Service Manual: Cushion rod bearing removal and installation

Suzuki GSX-R 1000 Service Manual / Suspension / Rear suspension / Repair instructions / Cushion rod bearing removal and installation

Removal

  1. Remove the cushion rod. Refer to cushion rod removal and installation .
  2.  Remove the cushion rod bearing with the special tool.

Special tool

(a):
0992120240 (bearing remover set)

Suzuki GSX-R. Cushion rod bearing removal and installation


Installation

Caution

the removed bearings must be replaced with new ones.

  1. Press the bearings into the cushion rod at 0.5 Mm (0.02 In) depth a from the cushion rod side surface with the special tool and suitable size socket wrench.
Note

when installing the bearing, apply a small quantity of the grease to housing.

: Grease 9900025010 (suzuki
super grease a or equivalent)

Special tool (a): 0992484521 (bearing
installer set)

Suzuki GSX-R. Cushion rod bearing removal and installation


  1. 0.5 Mm (0.02 In)
  1. Apply grease to the bearings.

: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Cushion rod bearing removal and installation


  1. Install the cushion rod. Refer to cushion rod bearing removal and installation .
Cushion rod inspection
Refer to cushion rod removal and installation . Collar and spacer Remove the collar and spacer from the cushion rod.  Inspect the collar and spacer for any flaws or other damage. If an ...

Swingarm removal and installation
Removal Cut the drive chain. Refer to drive chain replacement in section 3a .  Remove the rear wheel assembly. Refer to rear wheel assembly removal and installation in section 2d . ...

Other materials:

Ignition switch removal and installation
Removal Remove the air cleaner box. Refer to air cleaner box removal and installation in section 1d .  Disconnect the ignition switch lead wire coupler (1).  Disconnect the immobilizer lead wire coupler (2). (For e-02, 19, 24, 51) Remove the harness clamp (3). ...

Horn inspection
Note if the horn sound condition is normal, it is not necessary to inspect the horn button continuity. Horn button inspection Remove the air cleaner box. Refer to air cleaner box removal and installation in section 1d .  Disconnect the left handlebar switch lead ...

Specifications
Service data Suspension unit: mm (in) Tightening torque specifications Note the specified tightening torque is described in the following. Front fork components Reference: for the tightening torque of fastener not specified in this section, refer to tightening ...

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