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Suzuki GSX-R 1000 Service Manual: Cushion rod bearing removal and installation

Suzuki GSX-R 1000 Service Manual / Suspension / Rear suspension / Repair instructions / Cushion rod bearing removal and installation

Removal

  1. Remove the cushion rod. Refer to cushion rod removal and installation .
  2.  Remove the cushion rod bearing with the special tool.

Special tool

(a):
0992120240 (bearing remover set)

Suzuki GSX-R. Cushion rod bearing removal and installation


Installation

Caution

the removed bearings must be replaced with new ones.

  1. Press the bearings into the cushion rod at 0.5 Mm (0.02 In) depth a from the cushion rod side surface with the special tool and suitable size socket wrench.
Note

when installing the bearing, apply a small quantity of the grease to housing.

: Grease 9900025010 (suzuki
super grease a or equivalent)

Special tool (a): 0992484521 (bearing
installer set)

Suzuki GSX-R. Cushion rod bearing removal and installation


  1. 0.5 Mm (0.02 In)
  1. Apply grease to the bearings.

: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Cushion rod bearing removal and installation


  1. Install the cushion rod. Refer to cushion rod bearing removal and installation .
Cushion rod inspection
Refer to cushion rod removal and installation . Collar and spacer Remove the collar and spacer from the cushion rod.  Inspect the collar and spacer for any flaws or other damage. If an ...

Swingarm removal and installation
Removal Cut the drive chain. Refer to drive chain replacement in section 3a .  Remove the rear wheel assembly. Refer to rear wheel assembly removal and installation in section 2d . ...

Other materials:

Rear wheel dust seal / bearing removal and installation
Removal Remove the rear wheel assembly. Refer to rear wheel assembly removal and installation .  Remove the rear sprocket mounting drum assembly (1) from the rear wheel. Remove the wheel dampers (2). Remove the dust seal. Special tool (a): 0991350121 (oil s ...

Rear suspension inspection
Inspect rear suspension every 12 000 km (7 500 miles, 24 months) Inspect the rear shock absorber for oil leakage and check that there is no play in the swingarm. Replace any defective parts, if necessary. Refer to rear shock absorber removal and installation in section 2c , cushion lever ...

Brake fluid
Check the brake fluid level in both front and rear brake fluid reservoirs. If the level in either reservoir is below the lower mark, inspect for brake pad wear and leaks. Warning Brake fluid is harmful or fatal if swallowed, and harmful if it comes in contact with skin or ...

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