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Suzuki GSX-R 1000 Service Manual: Cushion rod bearing removal and installation

Suzuki GSX-R 1000 Service Manual / Suspension / Rear suspension / Repair instructions / Cushion rod bearing removal and installation

Removal

  1. Remove the cushion rod. Refer to “cushion rod removal and installation” .
  2.  Remove the cushion rod bearing with the special tool.

Special tool

(a):
09921–20240 (bearing remover set)

Suzuki GSX-R. Cushion rod bearing removal and installation


Installation

Caution

the removed bearings must be replaced with new ones.

  1. Press the bearings into the cushion rod at 0.5 Mm (0.02 In) depth “a” from the cushion rod side surface with the special tool and suitable size socket wrench.
Note

when installing the bearing, apply a small quantity of the grease to housing.

: Grease 99000–25010 (suzuki
super grease “a” or equivalent)

Special tool (a): 09924–84521 (bearing
installer set)

Suzuki GSX-R. Cushion rod bearing removal and installation


  1. 0.5 Mm (0.02 In)
  1. Apply grease to the bearings.

: Grease 99000–25010 (suzuki
super grease “a” or equivalent)

Suzuki GSX-R. Cushion rod bearing removal and installation


  1. Install the cushion rod. Refer to “cushion rod bearing removal and installation” .
Cushion rod inspection
Refer to “cushion rod removal and installation” . Collar and spacer Remove the collar and spacer from the cushion rod.  Inspect the collar and spacer for any flaws or other damage. If an ...

Swingarm removal and installation
Removal Cut the drive chain. Refer to “drive chain replacement” in section 3a .  Remove the rear wheel assembly. Refer to “rear wheel assembly removal and installation” in section 2d . ...

Other materials:

Ect sensor removal and installation
Removal Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .  Drain engine coolant. Refer to “cooling system inspection” in section 0b .  Disconnect the coupler and remove the ect sensor (1). Caution take special care ...

Specifications
Service data Wheel unit: mm (in) Tire Tightening torque specifications Note the specified tightening torque is described in the following. “Front wheel components”  “front wheel assembly construction”  “rear wheel components”  “rear wheel assembly c ...

Specifications
Service data Electrical unit: mm Caution never use anything except the specified battery. Tightening torque specifications Note the specified tightening torque is described in the following. “Regulator / rectifier construction” Reference: for the tig ...

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