Suzuki GSX-R 1000 Service Manual: Cushion rod bearing removal and installation
Removal
- Remove the cushion rod. Refer to “cushion rod removal and installation” .
- Remove the cushion rod bearing with the special tool.
Special tool
(a):
09921–20240 (bearing remover set)
Installation
| Caution the removed bearings must be replaced with new ones. |
- Press the bearings into the cushion rod at 0.5 Mm (0.02 In) depth “a” from the cushion rod side surface with the special tool and suitable size socket wrench.
| Note when installing the bearing, apply a small quantity of the grease to housing. |
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
Special tool
(a): 09924–84521 (bearing
installer set)
|
- Apply grease to the bearings.
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
- Install the cushion rod. Refer to “cushion rod bearing removal and installation” .
Cushion rod inspection
Refer to “cushion rod removal and installation” .
Collar and spacer
Remove the collar and spacer from the cushion rod.
Inspect the collar and spacer for any flaws or other
damage. If an ...
Swingarm removal and installation
Removal
Cut the drive chain. Refer to “drive chain replacement” in section 3a .
Remove the rear wheel assembly. Refer to “rear wheel assembly removal
and installation” in section 2d .
...
Other materials:
Ignition switch removal and installation
Removal
Remove the air cleaner box. Refer to “air cleaner box removal and
installation” in section 1d .
Disconnect the ignition switch lead wire coupler (1).
Disconnect the immobilizer lead wire coupler (2).
(For e-02, 19, 24, 51)
Remove the harness clamp (3).
...
Horn inspection
Note
if the horn sound condition is normal, it is not
necessary to inspect the horn button
continuity.
Horn button inspection
Remove the air cleaner box. Refer to “air cleaner box removal and
installation” in section 1d .
Disconnect the left handlebar switch lead ...
Specifications
Service data
Suspension
unit: mm (in)
Tightening torque specifications
Note
the specified tightening torque is described in the following.
“Front fork components”
Reference: for the tightening torque of fastener not specified in this
section, refer to “tightening ...