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Suzuki GSX-R 1000 Service Manual: Open circuit check

Possible causes for the open circuit are as follows. As the cause can exist in the connector/coupler or terminal, they need to be checked carefully.

When checking system circuits including an electronic control unit such as ecm, etc., It is important to perform careful check, starting with items which are easier to check.

  1.  Disconnect the negative () cable from the battery.
  2. Check each connector/coupler at both ends of the circuit being checked for loose connection. Also check for condition of the coupler lock if equipped.

Suzuki GSX-R. Open circuit check


  1. Sensor
  2. Check for loose connection
  1. Using a test male terminal, check the female terminals of the circuit being checked for contact tension.

    Check each terminal visually for poor contact (possibly caused by dirt, corrosion, rust, entry of foreign object, etc.). At the same time, check to make sure that each terminal is fully inserted in the coupler and locked.

    If contact tension is not enough, rectify the contact to increase tension or replace. The terminals must be clean and free of any foreign material which could impede proper terminal contact.

Suzuki GSX-R. Open circuit check


  1. Check contact tension by inserting and removing
  2. Check each terminal for bend and proper alignment
  1. Using continuity inspect or voltage check procedure as described below, inspect the wire harness terminals for open circuit and poor connection.

    Locate abnormality, if any.

Suzuki GSX-R. Open circuit check


  1. Looseness of crimping
  2. Open
  3. Thin wire (a few strands left)
Battery
Battery connection in reverse polarity is strictly prohibited. Such a wrong connection will damage the components of the fi system instantly when reverse power is applied. Removing ...

Continuity check
Measure resistance across coupler b (between a and c in figure). If no continuity is indicated (infinity or over limit), the circuit is open between terminals a and c. Dis ...

Other materials:

Drive mode selector inspection
Inspect the drive mode selector in the following procedures:  set up the sds tool. (Refer to the sds operation manual for further details.)  Turn the ignition switch on.  Click data monitor.  Make sure each of driving mode selection on the monitor is indicated ...

Specifications
Service data Thermostat + radiator + fan + coolant Tightening torque specifications Note the specified tightening torque is described in the following. Water hose routing diagram  water pump components  water pump construction Reference: for the tig ...

Transmission components
2Nd drive gear 6Th drive gear 3Rd/4th drive gear 5Th drive gear Countershaft/1st drive gear Driveshaft 2Nd driven gear 6Th driven gear 3Rd driven gear 4Th driven gear 5Th driven gear 1St driven gear Gearshift cam stopper Gearshi ...

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