Suzuki GSX-R 1000 Service Manual: Clutch components

Suzuki GSX-R 1000 Service Manual / Transmission / transaxle / Clutch / Repair instructions / Clutch components

Suzuki GSX-R. Clutch components

Clutch pressure plate
Clutch push piece
No. 1 Drive plate (8 pcs.)
No. 3 Driven plate (0 – 2 pcs.)
No. 1 Driven plate (5 – 7 pcs.)
No. 2 Driven plate (1 pc.)
No. 2 Drive plate (1 pc.)
Spring washer
Spring washer seat
Clutch sleeve hub
Seat washer
Wave spring washer
Clutch lifter driven cam
Clutch lifter drive cam
Primary driven gear assembly
Push rod
10 N·m (1.0 Kgf-m, 7.0
Lbf-ft)
95 N·m
(9.5 Kgf-m, 68.7 Lbf-ft)

Apply engine oil.

Clutch control system components

Push rod Clutch release camshaft Clutch release arm Clutch cable 1 N·m (0.1 Kgf-m, 0.7 Lbf-ft) 6 N·m (0.6 Kgf-m, 4.5 Lbf-ft) 10 N·m (1.0 ...

Clutch removal

Drain engine oil. Refer to “engine oil and filter replacement” in section 0b . Lift and support the fuel tank with the prop stay. Refer to “fuel tank removal and installation” in secti ...

Other materials:

Camshaft sprocket
Inspect the camshaft sprocket in the following procedures: remove the intake and exhaust camshafts. Refer to “engine top side disassembly” . Inspect the teeth of each camshaft sprocket for wear or damage. If they are worn or damaged, replace the sprocket/ camshaft assembl ...

Special tools and equipment
Recommended service material Note required service material is also described in the following. “Handlebar components” “steering components” “steering damper construction” Special tool ...

Cylinder head related parts inspection
Refer to “cylinder head disassembly and assembly” . Cylinder head distortion Decarbonize the combustion chambers. Check the gasket surface of the cylinder head for distortion. Use a straightedge and thickness gauge. Take clearance readings at several places. If readings exceed the ...