Suzuki GSX-R 1000 Service Manual: Clutch components

Suzuki GSX-R 1000 Service Manual / Transmission / transaxle / Clutch / Repair instructions / Clutch components

Suzuki GSX-R. Clutch components

Clutch pressure plate
Clutch push piece
No. 1 Drive plate (8 pcs.)
No. 3 Driven plate (0 – 2 pcs.)
No. 1 Driven plate (5 – 7 pcs.)
No. 2 Driven plate (1 pc.)
No. 2 Drive plate (1 pc.)
Spring washer
Spring washer seat
Clutch sleeve hub
Seat washer
Wave spring washer
Clutch lifter driven cam
Clutch lifter drive cam
Primary driven gear assembly
Push rod
10 N·m (1.0 Kgf-m, 7.0
Lbf-ft)
95 N·m
(9.5 Kgf-m, 68.7 Lbf-ft)

Apply engine oil.

Clutch control system components

Push rod Clutch release camshaft Clutch release arm Clutch cable 1 N·m (0.1 Kgf-m, 0.7 Lbf-ft) 6 N·m (0.6 Kgf-m, 4.5 Lbf-ft) 10 N·m (1.0 ...

Clutch removal

Drain engine oil. Refer to “engine oil and filter replacement” in section 0b . Lift and support the fuel tank with the prop stay. Refer to “fuel tank removal and installation” in secti ...

Other materials:

Excv cable removal and installation
Removal Turn the ignition switch off. Remove the front seat. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6). Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d . Connect the special tool (mo ...

Continuity check
Measure resistance across coupler “b” (between “a” and “c” in figure). If no continuity is indicated (infinity or over limit), the circuit is open between terminals “a” and “c”. Disconnect the coupler “b” and measure resistance between couplers “a” and “b-1”. If no continuity ...

Steering stem bearing removal and installation
Removal Remove the steering stem upper bearing and steering stem lower bracket. Refer to “steering / steering damper removal and installation” . Remove the steering stem lower bearing inner race using a chisel. Remove the steering stem upper and lower bearing races using ...