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Suzuki GSX-R 1000 Service Manual: Swingarm bearing removal and installation

Suzuki GSX-R 1000 Service Manual / Suspension / Rear suspension / Repair instructions / Swingarm bearing removal and installation

Removal

  1. Remove the swingarm. Refer to swingarm removal and installation .
  2.  Remove the swingarm pivot bearings (1) using the special tool.

Special tool

(a):
0992120240 (bearing remover set)

Suzuki GSX-R. Swingarm bearing removal and installation


  1. Remove the center spacer (2).

Suzuki GSX-R. Swingarm bearing removal and installation


  1. Remove the cushion lever bearing (3) using the special tool.

Special tool

(a):
0992120240 (bearing remover set)

Suzuki GSX-R. Swingarm bearing removal and installation


Installation

Caution

the removed bearings must be replaced with new ones.

  1. Install the center spacer.
  2.  Press the pivot bearings into the swingarm pivot to the depth a of 0 0.5 Mm (0 0.02 In) from the edge with the special tool and suitable size socket wrench.
Note

when installing the bearing, stamped mark on the bearing must face outside and apply a small quantity of the grease to housing.

: Grease 9900025010 (suzuki
super grease a or equivalent)

Special tool (a): 0994134513 (bearing
installer)

Suzuki GSX-R. Swingarm bearing removal and installation


  1. 0 0.5 Mm (0 0.02 In)
  1. Press the cushion lever bearing into the swingarm to the depth b of 1.5 Mm (0.06 In) from the edge with the special tool and suitable size socket wrench.
Note

apply a small quantity of the grease to housing when installing the bearing.

: Grease 9900025010 (suzuki
super grease a or equivalent)

Special tool (b): 0992484521 (bearing
installer set)

Suzuki GSX-R. Swingarm bearing removal and installation


  1. 1.5 Mm (0.06 In)
  1. Apply grease to the bearings.

: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Swingarm bearing removal and installation


Suzuki GSX-R. Swingarm bearing removal and installation


  1. Install the swingarm. Refer to swingarm removal and installation .
Swingarm related parts inspection
Refer to swingarm removal and installation (page 2c- 9). Spacers Remove the collar and spacer from the swingarm.  Inspect the collars and spacer for wear and damage. If any defects ...

Specifications
Service data Suspension unit: mm (in) Tightening torque specifications Note the specified tightening torque is described in the following. Rear suspension components  ...

Other materials:

Rear lighting system construction
License plate light assembly Reflex reflector (e-03, 28, 33 only) Clamp : clamp the license plate light lead wire so as not to be slack. Rear combination light Rear turn signal light assembly (lh/rh) 5 Nm (0.5 Kgf-m, 3.5 Lbf-ft) 1.8 Nm ...

Rear brake pedal adjustment
The rear brake pedal position must be properly adjusted at all times or the disk brake pads will bear against the disk causing damage to the pads and to the disk surface. Adjust the brake pedal posit~ on in the following manner: Loosen lock nut 1, and turn the push rod 2 to locate t ...

Front brake master cylinder / brake lever disassembly and assembly
Refer to front brake master cylinder assembly removal and installation . Disassembly Remove the reservoir cap (1), plate (2), diaphragm (3) and reservoir tank (4). Remove the brake light switch (5) and brake lever (6). Remove the dust boot (7) and push rod (8).   ...

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