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Suzuki GSX-R 1000 Service Manual: Swingarm bearing removal and installation

Suzuki GSX-R 1000 Service Manual / Suspension / Rear suspension / Repair instructions / Swingarm bearing removal and installation

Removal

  1. Remove the swingarm. Refer to “swingarm removal and installation” .
  2.  Remove the swingarm pivot bearings (1) using the special tool.

Special tool

(a):
09921–20240 (bearing remover set)

Suzuki GSX-R. Swingarm bearing removal and installation


  1. Remove the center spacer (2).

Suzuki GSX-R. Swingarm bearing removal and installation


  1. Remove the cushion lever bearing (3) using the special tool.

Special tool

(a):
09921–20240 (bearing remover set)

Suzuki GSX-R. Swingarm bearing removal and installation


Installation

Caution

the removed bearings must be replaced with new ones.

  1. Install the center spacer.
  2.  Press the pivot bearings into the swingarm pivot to the depth “a” of 0 – 0.5 Mm (0 – 0.02 In) from the edge with the special tool and suitable size socket wrench.
Note

when installing the bearing, stamped mark on the bearing must face outside and apply a small quantity of the grease to housing.

: Grease 99000–25010 (suzuki
super grease “a” or equivalent)

Special tool (a): 09941–34513 (bearing
installer)

Suzuki GSX-R. Swingarm bearing removal and installation


  1. 0 – 0.5 Mm (0 – 0.02 In)
  1. Press the cushion lever bearing into the swingarm to the depth “b” of 1.5 Mm (0.06 In) from the edge with the special tool and suitable size socket wrench.
Note

apply a small quantity of the grease to housing when installing the bearing.

: Grease 99000–25010 (suzuki
super grease “a” or equivalent)

Special tool (b): 09924–84521 (bearing
installer set)

Suzuki GSX-R. Swingarm bearing removal and installation


  1. 1.5 Mm (0.06 In)
  1. Apply grease to the bearings.

: Grease 99000–25010 (suzuki
super grease “a” or equivalent)

Suzuki GSX-R. Swingarm bearing removal and installation


Suzuki GSX-R. Swingarm bearing removal and installation


  1. Install the swingarm. Refer to “swingarm removal and installation” .
Swingarm related parts inspection
Refer to “swingarm removal and installation” (page 2c- 9). Spacers Remove the collar and spacer from the swingarm.  Inspect the collars and spacer for wear and damage. If any defects ...

Specifications
Service data Suspension unit: mm (in) Tightening torque specifications Note the specified tightening torque is described in the following. “Rear suspension components”  ...

Other materials:

Ckp sensor inspection
Refer to “electrical components location” in section 0a . Ckp sensor peak voltage Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9). Disconnect the ckp sensor coupler (1). Note be sure that all of the couplers are connect ...

Air cleaner box removal and installation
Removal Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).  Remove the air cleaner box cover. Refer to “air cleaner element removal and installation” .  Remove the air cleaner mounting bolt. Remove the air clea ...

Fuel tank removal and installation
Removal Keep away from fire or spark.  Spilled gasoline should be wiped off immediately.  Work in a well-ventilated area. Remove the front seat. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Take ...

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