Removal
Special tool
(a):
09921–20240 (bearing remover set)
Special tool
(a):
09921–20240 (bearing remover set)
Installation
Caution the removed bearings must be replaced with new ones. |
Note when installing the bearing, stamped mark on the bearing must face outside and apply a small quantity of the grease to housing. |
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
Special tool
(a): 09941–34513 (bearing
installer)
|
Note apply a small quantity of the grease to housing when installing the bearing. |
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
Special tool
(b): 09924–84521 (bearing
installer set)
|
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
Battery
Battery connection in reverse polarity is strictly
prohibited. Such a wrong connection will damage the
components of the fi system instantly when reverse
power is applied.
Removing any battery terminal of a running engine is
strictly prohibited. The moment such removal is made,
...
Gearshift shaft construction
Gearshift shaft
Washer
Snap ring
Gearshift shaft return spring
Gearshift cam drive plate
Gearshift plate return spring
8.5 N·m (0.85 Kgf-m,
6.0 Lbf-ft)
13 N·m
(1.3 Kgf-m, 9.5 Lbf-ft)
19 N·m
(1.9 Kgf-m, 13.5 Lbf-ft)
Apply ...
Muffler / muffler chamber / exhaust pipe
removal and installation
Removal
Loosen the muffler connecting bolts (1).
Remove the mufflers (2) by removing the mounting
bolt and nut (3).
Note
support the muffler to prevent it from falling.
Remove the side cowlings. Refer to “exterior parts
removal and installation” in secti ...