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Suzuki GSX-R 1000 Service Manual: Swingarm bearing removal and installation

Suzuki GSX-R 1000 Service Manual / Suspension / Rear suspension / Repair instructions / Swingarm bearing removal and installation

Removal

  1. Remove the swingarm. Refer to “swingarm removal and installation” .
  2.  Remove the swingarm pivot bearings (1) using the special tool.

Special tool

(a):
09921–20240 (bearing remover set)

Suzuki GSX-R. Swingarm bearing removal and installation


  1. Remove the center spacer (2).

Suzuki GSX-R. Swingarm bearing removal and installation


  1. Remove the cushion lever bearing (3) using the special tool.

Special tool

(a):
09921–20240 (bearing remover set)

Suzuki GSX-R. Swingarm bearing removal and installation


Installation

Caution

the removed bearings must be replaced with new ones.

  1. Install the center spacer.
  2.  Press the pivot bearings into the swingarm pivot to the depth “a” of 0 – 0.5 Mm (0 – 0.02 In) from the edge with the special tool and suitable size socket wrench.
Note

when installing the bearing, stamped mark on the bearing must face outside and apply a small quantity of the grease to housing.

: Grease 99000–25010 (suzuki
super grease “a” or equivalent)

Special tool (a): 09941–34513 (bearing
installer)

Suzuki GSX-R. Swingarm bearing removal and installation


  1. 0 – 0.5 Mm (0 – 0.02 In)
  1. Press the cushion lever bearing into the swingarm to the depth “b” of 1.5 Mm (0.06 In) from the edge with the special tool and suitable size socket wrench.
Note

apply a small quantity of the grease to housing when installing the bearing.

: Grease 99000–25010 (suzuki
super grease “a” or equivalent)

Special tool (b): 09924–84521 (bearing
installer set)

Suzuki GSX-R. Swingarm bearing removal and installation


  1. 1.5 Mm (0.06 In)
  1. Apply grease to the bearings.

: Grease 99000–25010 (suzuki
super grease “a” or equivalent)

Suzuki GSX-R. Swingarm bearing removal and installation


Suzuki GSX-R. Swingarm bearing removal and installation


  1. Install the swingarm. Refer to “swingarm removal and installation” .
Swingarm related parts inspection
Refer to “swingarm removal and installation” (page 2c- 9). Spacers Remove the collar and spacer from the swingarm.  Inspect the collars and spacer for wear and damage. If any defects ...

Specifications
Service data Suspension unit: mm (in) Tightening torque specifications Note the specified tightening torque is described in the following. “Rear suspension components”  ...

Other materials:

Specifications
Service data Brake unit: mm (in) Tightening torque specifications Note the specified tightening torque is described in the following. “Front brake hose routing diagram”  “rear brake hose routing diagram”  “front brake master cylinder components”  “rear ...

Generator removal and installation
Removal Drain engine oil. Refer to “engine oil and filter replacement” in section 0b .  Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .  Disconnect the generator coupler (1). Remove the generator cover (2). ...

Fuel pump inspection
Turn the ignition switch on and check that the fuel pump operates for a few seconds. If the fuel pump motor does not make operating sound, inspect the fuel pump circuit connections or inspect the fuel pump relay and to sensor. Refer to “fuel pump relay inspection”  and “dtc “c23” (p1651 ...

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