Suzuki GSX-R 1000 Service Manual: Swingarm bearing removal and installation
Removal
- Remove the swingarm. Refer to “swingarm removal and installation” .
- Remove the swingarm pivot bearings (1) using the special tool.
Special tool
(a):
09921–20240 (bearing remover set)
- Remove the center spacer (2).
- Remove the cushion lever bearing (3) using the special tool.
Special tool
(a):
09921–20240 (bearing remover set)
Installation
| Caution the removed bearings must be replaced with new ones. |
- Install the center spacer.
- Press the pivot bearings into the swingarm pivot to the depth “a” of 0 – 0.5 Mm (0 – 0.02 In) from the edge with the special tool and suitable size socket wrench.
| Note when installing the bearing, stamped mark on the bearing must face outside and apply a small quantity of the grease to housing. |
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
Special tool
(a): 09941–34513 (bearing
installer)
|
- Press the cushion lever bearing into the swingarm to the depth “b” of 1.5 Mm (0.06 In) from the edge with the special tool and suitable size socket wrench.
| Note apply a small quantity of the grease to housing when installing the bearing. |
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
Special tool
(b): 09924–84521 (bearing
installer set)
|
- Apply grease to the bearings.
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
- Install the swingarm. Refer to “swingarm removal and installation” .
Swingarm related parts inspection
Refer to “swingarm removal and installation” (page 2c-
9).
Spacers
Remove the collar and spacer from the swingarm.
Inspect the collars and spacer for wear and damage.
If any defects ...
Specifications
Service data
Suspension
unit: mm (in)
Tightening torque specifications
Note
the specified tightening torque is described in the following.
“Rear suspension components” ...
Other materials:
Front brake caliper parts inspection
Refer to “front brake caliper disassembly and assembly” .
Brake caliper cylinder
Inspect the brake caliper cylinder wall for nicks,
scratches or other damage. If any damage is found,
replace the caliper with a new one.
Brake caliper piston
Inspect the surface of brake caliper pistons for a ...
Fastener removal and installation
Type a
Removal
Depress the head of fastener center piece (1).
Pull out the fastener (2).
Installation
Let the center piece stick out toward the head so that
the pawls “a” closes.
Insert the fastener into the installation hole.
Note
to prevent the pawl ...
Ignition switch inspection
Inspect the ignition switch in the following procedures:
remove the air cleaner box. Refer to “air cleaner box removal and
installation” in section 1d .
Disconnect the ignition switch lead wire coupler (1).
Inspect the ignition switch for continuity with a tester.
If ...