Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Front brake master cylinder components

Suzuki GSX-R. Front brake master cylinder components



  1. Reservoir cap
  2. Plate
  3. Diaphragm
  4. Reservoir tank
  5. Master cylinder
  6. Dust boot
  7. Piston set
  8. Brake lever
  9. Brake lever pivot bolt
  10. Brake lever pivot bolt lock-nut
  11. Brake light switch
  12. Brake hose union bolt
  13. Brake hose
  14. 23 N·m (2.3 Kgf-m,
    16.5 Lbf-ft)
  15. 1 N·m
    (0.1 Kgf-m, 0.5 Lbf-ft)
  16. 6 N·m
    (0.6 Kgf-m, 4.5 Lbf-ft)
  17. 0 N·m
    (1.0 Kgf-m, 0.7 Lbf-ft)
  18. 6 N·m
    (0.6 Kgf-m, 4.5 Lbf-ft)

Apply brake fluid.


Apply silicone grease.


Do not reuse.

Rear brake hose removal and installation
Removal Drain brake fluid. Refer to “brake fluid replacement” .  Remove the rear brake hoses as shown in the rear brake hose routing diagram. Refer to “rear brake hose routing diagram” . ...

Front brake master cylinder assembly removal and installation
Removal Drain brake fluid. Refer to “brake fluid replacement” .  Disconnect the front brake light switch coupler (1).  Place a rag underneath the brake hose union bolt (2) on the m ...

Other materials:

Evaporative emission control system removal and installation (only for e-33)
Hose removal Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).  Remove the frame cover assembly. Refer to “exterior parts removal and installation” in section 9d .  Remove the evap hoses as shown in the evap canister h ...

Cylinder head related parts inspection
Refer to “cylinder head disassembly and assembly” . Cylinder head distortion Decarbonize the combustion chambers.  Check the gasket surface of the cylinder head for distortion. Use a straightedge and thickness gauge. Take clearance readings at several places. If readings exceed the ...

Dtc “c32” (p0201), “c33” (p0202), “c34” (p0203) or “c35” (p0204): primary fuel injector circuit malfunction
Detected condition and possible cause Detected condition Possible cause Ckp signal is produced but fuel injector signal is interrupted by 4 times or more continuity Injector circuit open or short.  Injector malfunction.  Ecm malfunction. ...

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