Suzuki GSX-R 1000 Service Manual: Body frame construction

Suzuki GSX-R 1000 Service Manual / Body and accessories / Body structure / Repair instructions / Body frame construction

Suzuki GSX-R. Body frame construction

Frame
Seat rail
Seat rail bolt
Collar
Engine mounting thrust adjuster
Engine mounting thrust adjuster lock-nut
Engine mounting pinch bolt
50 N·m (5.0 Kgf-m,
36.0 Lbf-ft)
23 N·m
(2.3 Kgf-m, 16.5 Lbf-ft)
45 N·m
(4.5 Kgf-m, 32.5 Lbf-ft)

Repair instructions

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Front footrest bracket construction

Footrest bracket bolt Rear brake master cylinder mounting bolt Footrest guard bolt Footrest bracket no. 1 (Lh) Footrest bracket no. 1 (Rh) Footrest Footrest ...

Other materials:

Clamp
Clamp the wire harness at such positions as indicated in “wiring harness routing diagram” in section 9a . Bend the clamp properly so that the wire harness is clamped securely. In clamping the wire harness, use care not to allow it to hang down. Do not use wire or an ...

Cooling system inspection
Inspect cooling system every 6 000 km (4 000 miles, 6 months) Replace engine coolant every 2 years Engine coolant level inspection Hold the motorcycle vertically. Check the engine coolant level by observing the “f” and “l” lines on the engine coolant reservoir tank. If the level i ...

Gearshift lever construction
Gearshift lever bracket Gearshift lever shaft Washer Snap ring Gearshift lever Footrest top surface 65 – 75 Mm (2.6 – 3.0 In) 28 N·m (2.8 Kgf-m, 20.0 Lbf-ft) 40 N·m (4.0 Kgf-m, 29.0 Lbf-ft) Apply grease. Grease. ...