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Suzuki GSX-R 1000 Service Manual: Starter relay removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Starting system / Repair instructions / Starter relay removal and installation

Removal

  1. Turn the ignition switch off.
  2.  Remove the front seat. Refer to exterior parts removal and installation in section 9d (page 9d- 6).
  3.  Disconnect the battery () lead wire (1) from the battery.
  4.  Remove the starter relay cover (2) and disconnect the starter relay coupler (3).

Suzuki GSX-R. Starter relay removal and installation


  1. Disconnect the starter motor lead wire (4) and battery (+) lead wire (5).
  2.  Remove the starter relay (6).

Suzuki GSX-R. Starter relay removal and installation


Installation

Install the starter relay in the reverse order of removal.

Starter motor inspection
Refer to starter motor disassembly and assembly . Carbon brush Inspect the carbon brushes for abnormal wear, cracks or smoothness in the brush holder. If either carbon brush is defective, repl ...

Starter relay inspection
Inspect the starter relay in the following procedures:  remove the starter relay. Refer to starter relay removal and installation .  Apply 12 v to a and b terminals and check ...

Other materials:

Drive chain related components
Drive chain Engine sprocket Rear sprocket Dust seal Bearing Retainer Sprocket mounting drum Wheel damper 145 Nm (14.5 Kgf-m, 105.0 Lbf-ft) 60 Nm (6.0 Kgf-m, 43.0 Lbf-ft) Apply grease Apply thread lock to thread p ...

Combination meter inspection
Led inspection Check that the leds a (fi, fuel, engine rpm, oil pressure/engine coolant, immobilizer (e-02, 19, 24, 51) and meter panel illumination) immediately light up when the ignition switch is turned on. Check that the other leds b (neutral, high-beam and turn signal indicator ligh ...

Front brake hose removal and installation
Removal Drain brake fluid. Refer to brake fluid replacement . 2) Remove the front brake hoses as shown in the front brake hose routing diagram. Refer to front brake hose routing diagram . Installation Caution the seal washers should be replaced with the new ones to pr ...

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