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Suzuki GSX-R 1000 Service Manual: Starter relay removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Starting system / Repair instructions / Starter relay removal and installation

Removal

  1. Turn the ignition switch off.
  2.  Remove the front seat. Refer to exterior parts removal and installation in section 9d (page 9d- 6).
  3.  Disconnect the battery () lead wire (1) from the battery.
  4.  Remove the starter relay cover (2) and disconnect the starter relay coupler (3).

Suzuki GSX-R. Starter relay removal and installation


  1. Disconnect the starter motor lead wire (4) and battery (+) lead wire (5).
  2.  Remove the starter relay (6).

Suzuki GSX-R. Starter relay removal and installation


Installation

Install the starter relay in the reverse order of removal.

Starter motor inspection
Refer to starter motor disassembly and assembly . Carbon brush Inspect the carbon brushes for abnormal wear, cracks or smoothness in the brush holder. If either carbon brush is defective, repl ...

Starter relay inspection
Inspect the starter relay in the following procedures:  remove the starter relay. Refer to starter relay removal and installation .  Apply 12 v to a and b terminals and check ...

Other materials:

Pair system inspection
Pair hose Lift and support the fuel tank with the prop stay. Refer to fuel tank removal and installation in section 1g .  Remove the air cleaner box. Refer to air cleaner box removal and installation in section 1d . Inspect the pair hoses for wear or damage. If it is worn or da ...

Rear view mirror construction
Body cowling Cowling brace Cushion Turn signal lead wire Turn signal lead wire coupler : locate the turn signal lead wire coupler (5) between the mirror cover (6) and mirror body (7). Mirror cover Mirror body 10 Nm (1.0 Kgf-m, 7.0 L ...

Transmission installation
Install the transmission in the reverse order of removal. Pay attention to the following points: Bearing and oil seal Caution replace the removed bearings and oil seals with new ones. Install the driveshaft left bearing oil seal into the retainer using the special tool. ...

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