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Suzuki GSX-R 1000 Service Manual: Starter relay removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Starting system / Repair instructions / Starter relay removal and installation

Removal

  1. Turn the ignition switch off.
  2.  Remove the front seat. Refer to exterior parts removal and installation in section 9d (page 9d- 6).
  3.  Disconnect the battery () lead wire (1) from the battery.
  4.  Remove the starter relay cover (2) and disconnect the starter relay coupler (3).

Suzuki GSX-R. Starter relay removal and installation


  1. Disconnect the starter motor lead wire (4) and battery (+) lead wire (5).
  2.  Remove the starter relay (6).

Suzuki GSX-R. Starter relay removal and installation


Installation

Install the starter relay in the reverse order of removal.

Starter motor inspection
Refer to starter motor disassembly and assembly . Carbon brush Inspect the carbon brushes for abnormal wear, cracks or smoothness in the brush holder. If either carbon brush is defective, repl ...

Starter relay inspection
Inspect the starter relay in the following procedures:  remove the starter relay. Refer to starter relay removal and installation .  Apply 12 v to a and b terminals and check ...

Other materials:

Specifications
Service data Wheel unit: mm (in) Tire Tightening torque specifications Note the specified tightening torque is described in the following. Front wheel components  front wheel assembly construction  rear wheel components  rear wheel assembly c ...

Rear brake components
Rear brake caliper Piston seal Dust seal Piston Rear caliper bracket Rear brake pad set Rear brake disc Brake pad spring 6 Nm (0.6 Kgf-m, 4.5 Lbf-ft) 27 Nm (2.7 Kgf-m, 19.5 Lbf-ft) 12 Nm (1.2 Kgf-m, 8.5 Lbf-ft) 17 Nm ...

License plate light removal and installation
Removal Remove the frame cover. Refer to exterior parts removal and installation in section 9d (page 9d- 6).  Disconnect the license plate light coupler (1). Remove the nuts. Remove the license plate light assembly (2). Installation Install the license pl ...

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