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Suzuki GSX-R 1000 Service Manual: Engine sprocket removal and installation

Removal

  1. Remove the gearshift link arm (1) from the gearshift shaft.
Note

mark the gearshift shaft head at which the gearshift link arm slit set for correct reinstallation.

Suzuki GSX-R. Engine sprocket removal and installation


  1. Remove the speed sensor (2).
  2. Remove the engine sprocket cover (3).

Suzuki GSX-R. Engine sprocket removal and installation


  1. Support the motorcycle with a jack or wooden block.
  2.  Loosen the rear axle nut (4) and left and right chain adjuster lock-nuts (5).
  3.  Loosen the chain adjusters (6) to provide additional chain slack.

Suzuki GSX-R. Engine sprocket removal and installation


  1. Remove the speed sensor rotor (7) by removing its bolt while depressing the rear brake pedal.

Suzuki GSX-R. Engine sprocket removal and installation


  1. Remove the engine sprocket nut (8) while depressing the rear brake pedal.

Suzuki GSX-R. Engine sprocket removal and installation


  1. Remove the washer (9).
  2.  Remove the engine sprocket (10).

Suzuki GSX-R. Engine sprocket removal and installation


Installation

Install the engine sprocket in the reverse order of removal. Pay attention to the following points:

: Thread lock cement
9900032110 (thread lock cement super 1322 or equivalent)

Tightening torque engine sprocket nut (a): 145 nm (14.5 Kgf-m, 105.0 Lbf-ft)

Suzuki GSX-R. Engine sprocket removal and installation


Tightening torque speed sensor rotor bolt (b): 28 nm (2.8 Kgf-m, 20.0 Lbf-ft)

: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Engine sprocket removal and installation


Tightening torque speed sensor mounting bolt (c): 6.5 Nm (0.65 Kgf-m, 4.5 Lbf-ft)

Suzuki GSX-R. Engine sprocket removal and installation


Gearshift lever height a standard: 65 75 mm (2.6 3.0 In)

Suzuki GSX-R. Engine sprocket removal and installation


Drive chain related components
Drive chain Engine sprocket Rear sprocket Dust seal Bearing Retainer Sprocket mounting drum Wheel damper 145 Nm (14.5 Kgf-m, 105.0 Lbf-ft ...

Rear sprocket / rear sprocket mounting drum removal and installation
Removal Remove the rear wheel assembly. Refer to rear wheel assembly removal and installation in section 2d .  Loosen the rear sprocket nuts.  Draw out the rear sprocket mountin ...

Other materials:

Water pump removal and installation
Removal Note before draining engine oil and engine coolant, inspect engine oil and coolant leakage between the water pump and crankcase. If engine oil is leaking, visually inspect the oil seal and o-ring. If engine coolant is leaking, visually inspect the mechanical seal and s ...

Front brake caliper parts inspection
Refer to front brake caliper disassembly and assembly . Brake caliper cylinder Inspect the brake caliper cylinder wall for nicks, scratches or other damage. If any damage is found, replace the caliper with a new one. Brake caliper piston Inspect the surface of brake caliper pistons for a ...

Diagnostic information and procedures
Engine lubrication symptom diagnosis Oil pressure check Check the engine oil pressure periodically. This will give a good indication of the condition of the moving parts. Note before checking the oil pressure, check the following.  Oil level (refer to engine oil and fi ...

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