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Suzuki GSX-R 1000 Service Manual: Rear shock absorber disposal

Refer to rear shock absorber removal and installation .

The rear shock absorber unit contains high-pressure nitrogen gas.


  • Mishandling can cause explosion.
  •  Keep away from fire and heat. High gas pressure caused by heat can cause an explosion.
  •  Release gas pressure before disposing

Gas pressure release

Make sure to observe the following precautions:


  • Never apply heat or disassemble the damper unit since it can explode or oil can splash hazardously.
  •  When discarding the rear cushion unit, be sure to release gas pressure from the unit following the procedures.
  1. Mark the drill center at the location a using a center punch.

Suzuki GSX-R. Gas pressure release


  1. 9 Mm (0.35 In)
  2. Mark the drill hole
  1. Wrap rear shock absorber (1) with a plastic bag (2) and fix it on a vise as shown in the figure.
  2.  Drill a 2 3 mm (0.08 0.12 In) hole at the marked drill center using a drilling machine and let out gas while taking care not to get the plastic bag entangled with the drill bit.

  • Be sure to wear protective glasses since drilling chips and oil may fly off with blowing gas when the drill bit has penetrated through the body.
  •  Make sure to drill at the specified position.

    Otherwise, pressurized oil many spout out forcefully.

Suzuki GSX-R. Gas pressure release


Rear shock absorber adjustment
After installing the rear suspension, adjust the spring pre-load and damping force as follows: Spring pre-load adjustment The set length 179.3 Mm (7.06 In) provides the maximum spring pre-load ...

Cushion lever removal and installation
Removal Remove the right side cowling and side frame covers. Refer to exterior parts removal and installation in section 9d .  Support the motorcycle with a jack to relieve load on t ...

Other materials:

If you don't have a helmet, buy a helmet and wear it every time you ride
Most accidents occur within a few miles of home, and almost half occur at speeds of less than 30 mph. So even if you're just going on a quick errand, be preparedstrap on your helmet before you take off. Helmets do not reduce essential vision or hearing. Generally, helmets do not cause or ...

Clutch components
Clutch pressure plate Clutch push piece No. 1 Drive plate (8 pcs.) No. 3 Driven plate (0 2 pcs.) No. 1 Driven plate (5 7 pcs.) No. 2 Driven plate (1 pc.) No. 2 Drive plate (1 pc.) Spring washer Spring washer seat Clutch sleeve hub Seat ...

Special tools and equipment
Recommended service material Note required service material is also described in the following. Lubrication points Special tool ...

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