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Suzuki GSX-R 1000 Service Manual: Rear shock absorber disposal

Refer to rear shock absorber removal and installation .

The rear shock absorber unit contains high-pressure nitrogen gas.


  • Mishandling can cause explosion.
  •  Keep away from fire and heat. High gas pressure caused by heat can cause an explosion.
  •  Release gas pressure before disposing

Gas pressure release

Make sure to observe the following precautions:


  • Never apply heat or disassemble the damper unit since it can explode or oil can splash hazardously.
  •  When discarding the rear cushion unit, be sure to release gas pressure from the unit following the procedures.
  1. Mark the drill center at the location a using a center punch.

Suzuki GSX-R. Gas pressure release


  1. 9 Mm (0.35 In)
  2. Mark the drill hole
  1. Wrap rear shock absorber (1) with a plastic bag (2) and fix it on a vise as shown in the figure.
  2.  Drill a 2 3 mm (0.08 0.12 In) hole at the marked drill center using a drilling machine and let out gas while taking care not to get the plastic bag entangled with the drill bit.

  • Be sure to wear protective glasses since drilling chips and oil may fly off with blowing gas when the drill bit has penetrated through the body.
  •  Make sure to drill at the specified position.

    Otherwise, pressurized oil many spout out forcefully.

Suzuki GSX-R. Gas pressure release


Rear shock absorber adjustment
After installing the rear suspension, adjust the spring pre-load and damping force as follows: Spring pre-load adjustment The set length 179.3 Mm (7.06 In) provides the maximum spring pre-load ...

Cushion lever removal and installation
Removal Remove the right side cowling and side frame covers. Refer to exterior parts removal and installation in section 9d .  Support the motorcycle with a jack to relieve load on t ...

Other materials:

Drive chain cleaning and oiling
Clean and oil the chain as follows:  Wash the chain with kerosene. Kerosene will lubricate and clean the chain. Warning Kerosene can be hazardous . Kerosene is flammable. Children or pets may be harmed from contact with kerosene. Keep flames and smoking mater ...

Headlight
To replace the headlight bulbs, perform the following steps: Upper light bulb Remove the bolt 1 to lift the instrument panel 2. Turn the cap 3 counterclockwise and remove it. Unhook the bulb holder spring 4 and pull out the socket 5.  Pull off the bulb from ...

Side-stand construction
Frame Side-stand bracket Washer Side-stand 50 Nm (5.0 Kgf-m, 36.0 Lbf-ft) 40 Nm (4.0 Kgf-m, 29.0 Lbf-ft) Apply grease to sliding surface. ...

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