Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Cushion lever removal and installation

Suzuki GSX-R 1000 Service Manual / Suspension / Rear suspension / Repair instructions / Cushion lever removal and installation

Removal

  1. Remove the right side cowling and side frame covers. Refer to exterior parts removal and installation in section 9d .
  2.  Support the motorcycle with a jack to relieve load on the cushion levers.
  3.  Remove the left muffler and muffler chamber heat guard no. 2. Refer to muffler / muffler chamber / exhaust pipe removal and installation in section 1k .
  4.  Remove the rear shock absorber. Refer to rear shock absorber removal and installation .
  5.  Remove the cushion levers (1).

Suzuki GSX-R. Cushion lever removal and installation


Installation

Install the cushion levers in the reverse order of removal.

Pay attention to the following point:

Tightening torque cushion lever mounting nut (a): 98 nm (9.8 Kgfm, 71.0 Lbf-ft) cushion rod rear mounting nut (b): 98 nm (9.8 Kgf-m, 71.0 Lbf-ft)

Suzuki GSX-R. Cushion lever removal and installation


Rear shock absorber disposal
Refer to rear shock absorber removal and installation . The rear shock absorber unit contains high-pressure nitrogen gas. Mishandling can cause explosion.  Keep away from f ...

Cushion lever inspection
Refer to cushion lever removal and installation . Cushion lever Inspect the cushion levers for damage. If any defects are found, replace the cushion levers with new ones. ...

Other materials:

Vehicle identification number
The frame serial number or V.I.N. (Vehicle identification number) a is stamped on the right side of the steering head tube. The engine serial number b is located on the lower crankcase. These numbers are required especially for registering the machine and ordering spare parts. ...

Special tools and equipment
Special tool ...

Accessory installation guideline
Install aerodynamic affecting accessories, such as a fairing, windshield, backrests, saddlebags, and travel trunks, as low as possible, as close to the motorcycle and as near the center of gravity as is feasible. Check that the mounting brackets and other attachment hardware are ...

2011-2021 Copyright www.suzukigsxr.org