Suzuki GSX-R 1000 Service Manual: Pair system inspection
Pair hose
- Lift and support the fuel tank with the prop stay.
Refer to “fuel tank removal and installation” in section 1g .
- Remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d .
- Inspect the pair hoses for wear or damage. If it is worn or damaged, replace the pair hose with a new one. Refer to “pair system hose routing diagram” .
- Reinstall the removed parts.
Pair reed valve
- Remove the pair reed valves. Refer to “pair reed valve removal and installation” .
- Inspect the reed valves for carbon deposit.
If carbon deposit is found on the reed valve, replace the pair reed valve with a new one.
- Reinstall the pair reed valves. Refer to “pair reed valve removal and installation” .
Pair control solenoid valve
| Note pair control solenoid valve can be checked without removing it from the motorcycle. Refer to “dtc “c49” (p1656): pair control solenoid valve circuit malfunction” in section 1a . |
- Remove the pair control solenoid valve. Refer to “pair control solenoid valve removal and installation” .
- Check that air flows through the air inlet port to the air outlet ports. If air does not flow out, replace the pair control solenoid valve with a new one.
- Connect the 12 v battery to the pair control solenoid valve terminals and check the air flow. If air does not flow out, the solenoid valve is in normal condition.
- Check the resistance between the terminals of the pair control solenoid valve.
Special tool
(a): 09900–25008 (multi circuit
tester set)
Tester knob indication resistance (Ω)
Pair control solenoid valve resistance 20 – 24 Ω at 20 – 30 °c (68 – 86 °f)
- Reinstall the pair control solenoid valve. Refer to “pair control solenoid valve removal and installation” .
Pair control solenoid valve removal and
installation
Removal
Lift and support the fuel tank with the prop stay.
Refer to “fuel tank removal and installation” in section 1g .
Remove the air cleaner box. Refer to “air cleaner box removal and ...
Crankcase breather (pcv) hose inspection
Inspect the crankcase breather (pcv) hose in the
following procedures:
lift and support the fuel tank with the prop stay.
Refer to “fuel tank removal and installation” in section 1g .
& ...
Other materials:
Front brake disc inspection
Brake disc thickness
Check the brake disc for damage or cracks and measure
the thickness using the micrometer.
Replace the brake disc if the thickness is less than the
service limit or if defect is found.
Special tool
(a): 09900–20205 (micrometer (0 –
25 mm))
Brake disc thickness
service ...
Front wheel assembly removal and installation
Removal
Remove the brake calipers, left and right.
Caution
do not operate the brake lever with the
caliper removed.
Loosen two axle pinch bolts (1) on the right front fork
leg.
Remove the front axle bolt (2).
Raise the front wheel off the ground a ...
Air cleaner
The air cleaner element must be
kept clean to provide good engine
power and g1as mileage. If you use
your motorcycle under normal
low-stress conditions, you should
service the air cleaner at the intervals
specified. If you ride in dusty,
wet, or muddy conditions, you will
need to inspect the ...