Suzuki GSX-R 1000 Service Manual: Pair system inspection
Pair hose
- Lift and support the fuel tank with the prop stay.
Refer to “fuel tank removal and installation” in section 1g .
- Remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d .
- Inspect the pair hoses for wear or damage. If it is worn or damaged, replace the pair hose with a new one. Refer to “pair system hose routing diagram” .
- Reinstall the removed parts.
Pair reed valve
- Remove the pair reed valves. Refer to “pair reed valve removal and installation” .
- Inspect the reed valves for carbon deposit.
If carbon deposit is found on the reed valve, replace the pair reed valve with a new one.
- Reinstall the pair reed valves. Refer to “pair reed valve removal and installation” .
Pair control solenoid valve
| Note pair control solenoid valve can be checked without removing it from the motorcycle. Refer to “dtc “c49” (p1656): pair control solenoid valve circuit malfunction” in section 1a . |
- Remove the pair control solenoid valve. Refer to “pair control solenoid valve removal and installation” .
- Check that air flows through the air inlet port to the air outlet ports. If air does not flow out, replace the pair control solenoid valve with a new one.
- Connect the 12 v battery to the pair control solenoid valve terminals and check the air flow. If air does not flow out, the solenoid valve is in normal condition.
- Check the resistance between the terminals of the pair control solenoid valve.
Special tool
(a): 09900–25008 (multi circuit
tester set)
Tester knob indication resistance (Ω)
Pair control solenoid valve resistance 20 – 24 Ω at 20 – 30 °c (68 – 86 °f)
- Reinstall the pair control solenoid valve. Refer to “pair control solenoid valve removal and installation” .
Pair control solenoid valve removal and
installation
Removal
Lift and support the fuel tank with the prop stay.
Refer to “fuel tank removal and installation” in section 1g .
Remove the air cleaner box. Refer to “air cleaner box removal and ...
Crankcase breather (pcv) hose inspection
Inspect the crankcase breather (pcv) hose in the
following procedures:
lift and support the fuel tank with the prop stay.
Refer to “fuel tank removal and installation” in section 1g .
& ...
Other materials:
Front wheel assembly construction
Brake disc bolt
Brake caliper mounting bolt
Front axle bolt
Front axle pinch bolt
Clearance
18 N·m (1.8 Kgf-m,
13.0 Lbf-ft)
39 N·m
(3.9 Kgf-m, 28.0 Lbf-ft)
100 N·m
(10 kgf-m, 72.5 Lbf-ft)
23 N·m
(2.3 Kgf-m, 16.5 Lbf-ft)
...
Lubrication points
Proper lubrication is important for
smooth operation and long life of
each working part of your motorcycle
and also for safe riding. It is
a good practice to lubricate the
motorcycle after a long rough ride
and after getting it wet it in the
rain or after washing it. Major
lubrication points ...
Throtile cable play
This motorcycle has a twin throttle
cable system. Cable A is for pulling
cable and cable B is for
returning.
To adjust the cable play:
Loosen the lock nut 1.
Turn the adjuster 2 so that the
throttle grip has 2.0 - 4.0 Mm
(0.08- 0.16 In) play.Tighten the lock nut 1.
...