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Suzuki GSX-R 1000 Service Manual: Pair control solenoid valve removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Emission control devices / Repair instructions / Pair control solenoid valve removal and installation

Removal

  1. Lift and support the fuel tank with the prop stay.

    Refer to “fuel tank removal and installation” in section 1g .

  2.  Remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d .
  3. Remove the pair control solenoid valve (1) along with the pair reed valve covers (2).

Suzuki GSX-R. Removal


  1. Disconnect the pair control solenoid valve coupler (3).

Suzuki GSX-R. Removal


  1. Disconnect the pair hoses (4).

Suzuki GSX-R. Removal


Installation

Installation install the pair control solenoid valve in the reverse order of removal. Pay attention to the following point:

Pair reed valve removal and installation
Removal Lift and support the fuel tank with the prop stay. Refer to “fuel tank removal and installation” in section 1g .  Remove the air cleaner box. Refer to “air cleaner box removal and ...

Pair system inspection
Pair hose Lift and support the fuel tank with the prop stay. Refer to “fuel tank removal and installation” in section 1g .  Remove the air cleaner box. Refer to “air cleaner box removal a ...

Other materials:

Clamp
Clamp the wire harness at such positions as indicated in “wiring harness routing diagram” in section 9a .  Bend the clamp properly so that the wire harness is clamped securely.  In clamping the wire harness, use care not to allow it to hang down.  Do not use wire or an ...

Swingarm bearing removal and installation
Removal Remove the swingarm. Refer to “swingarm removal and installation” .  Remove the swingarm pivot bearings (1) using the special tool. Special tool (a): 09921–20240 (bearing remover set) Remove the center spacer (2). Remove the cushion lever bearing (3) usin ...

Throttle cable play inspection and adjustment
Inspect throttle cable play initially at 1 000 km (600 miles, 2 months) and every 6 000 km (4 000 miles, 12 months) thereafter Inspect and adjust the throttle cable play “a” as follows: Throttle cable play “a” 2.0 – 4.0 Mm (0.08 – 0.16 In) Remove the boot (1).  Loosen the lock-nu ...

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