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Suzuki GSX-R 1000 Service Manual: Pair control solenoid valve removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Emission control devices / Repair instructions / Pair control solenoid valve removal and installation

Removal

  1. Lift and support the fuel tank with the prop stay.

    Refer to “fuel tank removal and installation” in section 1g .

  2.  Remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d .
  3. Remove the pair control solenoid valve (1) along with the pair reed valve covers (2).

Suzuki GSX-R. Removal


  1. Disconnect the pair control solenoid valve coupler (3).

Suzuki GSX-R. Removal


  1. Disconnect the pair hoses (4).

Suzuki GSX-R. Removal


Installation

Installation install the pair control solenoid valve in the reverse order of removal. Pay attention to the following point:

Pair reed valve removal and installation
Removal Lift and support the fuel tank with the prop stay. Refer to “fuel tank removal and installation” in section 1g .  Remove the air cleaner box. Refer to “air cleaner box removal and ...

Pair system inspection
Pair hose Lift and support the fuel tank with the prop stay. Refer to “fuel tank removal and installation” in section 1g .  Remove the air cleaner box. Refer to “air cleaner box removal a ...

Other materials:

Valve seat repair
The valve seats (1) for both the intake and exhaust valves are machined to three different angles. The seat contact surface is cut at 45°. Intake valve Exhaust valve Caution  the valve seat contact area must be inspected after e ...

Precautions
Keep away from fire or spark.  During disassembling, use care to minimize spillage of gasoline.  Spilled gasoline should be wiped off immediately.  Work in a well-ventilated area.  For e-33 models, drain fuel from the fuel tank before ...

Starter relay inspection
Inspect the starter relay in the following procedures:  remove the starter relay. Refer to “starter relay removal and installation” .  Apply 12 v to “a” and “b” terminals and check for continuity between the positive and negative terminals using the multi-circuit tester. If th ...

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