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Suzuki GSX-R 1000 Service Manual: Pair reed valve removal and installation

Removal

  1. Lift and support the fuel tank with the prop stay.

    Refer to fuel tank removal and installation in section 1g .

  2.  Remove the air cleaner box. Refer to air cleaner box removal and installation in section 1d .
  3.  Remove the pair control solenoid valve (1) along with the pair reed valve covers (2). Refer to pair control solenoid valve removal and installation .

Suzuki GSX-R. Pair reed valve removal and installation


  1. Remove the pair reed valves (3).

Suzuki GSX-R. Pair reed valve removal and installation


Installation

Install the pair reed valve in the reverse order of removal. Pay attention to the following points:

: Thread lock cement
9900032110 (thread lock cement super 1322 or equivalent)

Tightening torque pair reed valve cover bolt (a): 10 nm (1.0 Kgf-m, 7.0 Lbf-ft)

Suzuki GSX-R. Installation


Heated oxygen sensor (ho2s) removal and installation
Removal Do not remove the ho2 sensor while it is hot.   Caution  be careful not to expose the ho2 sensor to excessive shock.  Do not use an impact ...

Pair control solenoid valve removal and installation
Removal Lift and support the fuel tank with the prop stay. Refer to fuel tank removal and installation in section 1g .  Remove the air cleaner box. Refer to air cleaner box removal and ...

Other materials:

DTC c60 (p0480): cooling fan relay circuit malfunction
Detected condition and possible cause Detected condition Possible cause Cooling fan relay signal is not input to ecm. Cooling fan relay circuit open or short. Ecm malfunction. Wiring diagram Troubleshooting Caution when using ...

Valve guide replacement
Remove the cylinder head. Refer to engine top side disassembly .  Remove the valves. Refer to cylinder head disassembly and assembly .  Using the valve guide remover, drive the valve guide out toward the intake or exhaust camshaft side. Special tool (a): 0991643211 (valve ...

Fuel injector inspection and cleaning
Inspect the fuel injector in the following procedures:  remove the fuel injector. Refer to throttle body disassembly and assembly in section 1d .  Check the fuel injector for evidence of dirt and contamination. If present, clean and check for presence of dirt in the fuel lin ...

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